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IAC Assessment: SD0270
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IAC Assessment: SD0270
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IAC Center San Diego State University
Assessment Year 2001
Principal Product rubber o-rings
NAICS n/a
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 650
Plant Area (Sq.Ft.) 200,000
Annual Production 1,500,000 Pounds
Production Hrs. Annual 7,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $783,886 15,392,861 kWh $0.05
Electricity Demand $326,400 32,021 kW-months/year $10.19
Electricity Fees $4,308 - $ -
Natural Gas $12,940 4,702 MMBtu $2.75
TOTAL ENERGY COSTS $1,127,534
RECOMMENDED SAVINGS* $1,546,786 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $412,259
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ Tgal $ $
01: 2.5194 REDESIGN PROCESS Savings:
$182,520
Cost:
$35,000
$66,874 1,311,250 $29,246 2,870 - - - - - - $129,600 - $(-43,200) - - - - - $66,874
1,311,250
kWh
$29,246
2,870
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$129,600
-
$
$(-43,200)
-
$
-
-
Tgal
-
-
$
02: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$21,642
Cost:
$15,000
$18,564 364,007 $6,078 685 - - - - - - - - $(-3,000) - - - - - $18,564
364,007
kWh
$6,078
685
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$(-3,000)
-
$
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$23,189
Cost:
$800
$21,898 429,376 $7,291 716 - - - - - - $(-6,000) - - - - - - - $21,898
429,376
kWh
$7,291
716
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-6,000)
-
$
-
-
$
-
-
Tgal
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$63,100
Cost:
$90,000
$47,489 933,120 $26,412 2,592 $(-10,801) (-39,799) - - - - - - - - - - - - $47,489
933,120
kWh
$26,412
2,592
kW-months/year
$(-10,801)
(-39,799)
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$27,077
Cost:
$36,000
$20,311 398,260 $6,766 664 - - - - - - - - - - - - - - $20,311
398,260
kWh
$6,766
664
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$51,823
Cost:
$103,000
$38,871 762,174 $12,952 1,271 - - - - - - - - - - - - - - $38,871
762,174
kWh
$12,952
1,271
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 2.7145 INSTALL SKYLIGHTS Savings:
$7,878
Cost:
$12,500
$3,378 66,240 $4,500 442 - - - - - - - - - - - - - - $3,378
66,240
kWh
$4,500
442
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
08: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$983,363
Cost:
$3,037,200
$788,746 15,465,600 $262,657 25,776 $(-738,838) (-272,232) - - - - - - - - - - $670,798 - $788,746
15,465,600
kWh
$262,657
25,776
kW-months/year
$(-738,838)
(-272,232)
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
$670,798
-
$
09: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$32,522
Cost:
$5,000
- - - - - - - - $10,764 63,000 $(-28,800) - $51,558 - $(-1,000) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$10,764
63,000
lb
$(-28,800)
-
$
$51,558
-
$
$(-1,000)
-
Tgal
-
-
$
10: 3.4131 MINIMIZE CONTAMINATION OF WATER BEFORE TREATMENT Savings:
$3,170
Cost:
$1,500
- - - - - - $3,170 3,162 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,170
3,162
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
11: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$648
Cost:
-
- - - - - - $648 792 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$648
792
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
12: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$25,910
Cost:
$15,000
- - - - - - - - - - - - $(-500) - - - $26,410 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$(-500)
-
$
-
-
Tgal
$26,410
-
$
13: 3.5218 REUSE / RECYCLE/ SELL RUBBER PRODUCTS Savings:
$35,880
Cost:
-
- - - - - - - - - - - - - - - - $35,880 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
$35,880
-
$
14: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,393
Cost:
-
- - - - - - - - - - - - - - - - $1,393 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
$1,393
-
$
15: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$65,375
Cost:
$30,000
- - - - - - - - - - - - $65,375 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$65,375
-
$
-
-
Tgal
-
-
$
16: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$21,296
Cost:
$30,000
- - - - - - - - - - $8,352 - $12,944 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$8,352
-
$
$12,944
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$1,546,786
Cost:
$3,411,000
$1,006,131 19,730,027 $355,902 35,016 $(-749,639) (-312,031) $3,818 3,954 $10,764 63,000 $103,152 - $83,177 - $(-1,000) - $734,481 - $1,006,131
19,730,027
kWh
$355,902
35,016
kW-months/year
$(-749,639)
(-312,031)
MMBtu
$3,818
3,954
gal
$10,764
63,000
lb
$103,152
-
$
$83,177
-
$
$(-1,000)
-
Tgal
$734,481
-
$
TOTAL IMPLEMENTED Savings:
$412,259
Cost:
$223,800
$169,896 3,331,307 $66,833 6,648 - - $3,818 3,954 $10,764 63,000 $94,800 - $4,858 - $(-1,000) - $62,290 - $169,896
3,331,307
kWh
$66,833
6,648
kW-months/year
-
-
MMBtu
$3,818
3,954
gal
$10,764
63,000
lb
$94,800
-
$
$4,858
-
$
$(-1,000)
-
Tgal
$62,290
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption One-time Revenue or Avoided Cost