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IAC Assessment: SD0274
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IAC Assessment: SD0274
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IAC Center San Diego State University
Assessment Year 2001
Principal Product Aluminum coiled sheets and welded tubing
NAICS n/a
SIC 3353 - Aluminum Sheet, Plate, And Foil
Sales $50,000,000-$100,000,000
# of Employees 202
Plant Area (Sq.Ft.) 120,000
Annual Production 46,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,103,482 23,665,312 kWh $0.05
Electricity Demand $591,880 58,851 kW-months/year $10.06
Electricity Fees $7,176 - $ -
Natural Gas $2,121,825 418,628 MMBtu $5.07
TOTAL ENERGY COSTS $3,844,319
RECOMMENDED SAVINGS* $480,549 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $170,597
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$126,144
Cost:
$15,000
- - - - $126,144 27,000 - - - - - - -
-
kWh
-
-
kW-months/year
$126,144
27,000
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$37,083
Cost:
$40,000
- - - - $37,083 7,937 - - - - - - -
-
kWh
-
-
kW-months/year
$37,083
7,937
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$48,575
Cost:
$10,000
- - - - $48,575 10,397 - - - - - - -
-
kWh
-
-
kW-months/year
$48,575
10,397
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,911
Cost:
$440
$6,090 130,689 $1,821 181 - - - - - - - - $6,090
130,689
kWh
$1,821
181
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$36,091
Cost:
-
- - $36,091 2,328 - - - - - - - - -
-
kWh
$36,091
2,328
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$18,319
Cost:
$50,000
$8,380 179,831 $9,939 988 - - - - - - - - $8,380
179,831
kWh
$9,939
988
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,712
Cost:
$1,000
$1,075 23,063 $637 63 - - - - - - - - $1,075
23,063
kWh
$637
63
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,260
Cost:
$8,000
$2,760 59,237 $500 50 - - - - - - - - $2,760
59,237
kWh
$500
50
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$4,364
Cost:
-
$4,364 93,639 - - - - - - - - - - $4,364
93,639
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$11,682
Cost:
$2,300
$8,159 175,091 $3,523 350 - - - - - - - - $8,159
175,091
kWh
$3,523
350
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
11: 3.4131 MINIMIZE CONTAMINATION OF WATER BEFORE TREATMENT Savings:
$83,208
Cost:
$2,000
- - - - - - $83,208 89,471 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$83,208
89,471
gal
-
-
$
-
-
$
12: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$25,500
Cost:
$20,000
- - - - - - - - $(-500) - $26,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$(-500)
-
$
$26,000
-
$
13: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$3,379
Cost:
-
- - - - - - - - $3,379 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$3,379
-
$
-
-
$
14: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$73,321
Cost:
-
- - $73,321 28,428 - - - - - - - - -
-
kWh
$73,321
28,428
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$480,549
Cost:
$148,740
$30,828 661,550 $125,832 32,388 $211,802 45,334 $83,208 89,471 $2,879 - $26,000 - $30,828
661,550
kWh
$125,832
32,388
kW-months/year
$211,802
45,334
MMBtu
$83,208
89,471
gal
$2,879
-
$
$26,000
-
$
TOTAL IMPLEMENTED Savings:
$170,597
Cost:
$71,440
$19,909 427,222 $121,809 31,988 - - - - $2,879 - $26,000 - $19,909
427,222
kWh
$121,809
31,988
kW-months/year
-
-
MMBtu
-
-
gal
$2,879
-
$
$26,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes One-time Revenue or Avoided Cost