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IAC Assessment: SD0275
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IAC Assessment: SD0275
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IAC Center San Diego State University
Assessment Year 2001
Principal Product Awards and trophies
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 484
Plant Area (Sq.Ft.) 250,000
Annual Production 53,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $375,995 7,519,857 kWh $0.05
Electricity Demand $168,640 17,252 kW-months/year $9.78
Electricity Fees $5,091 - $ -
Natural Gas $66,108 11,268 MMBtu $5.87
TOTAL ENERGY COSTS $630,838
RECOMMENDED SAVINGS* $1,226,720 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,468
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,842
Cost:
$1,000
$3,502 70,039 $1,340 137 - - - - - - - - - - $3,502
70,039
kWh
$1,340
137
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,972
Cost:
$700
$2,148 42,969 $824 84 - - - - - - - - - - $2,148
42,969
kWh
$824
84
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,366
Cost:
$7,000
$3,156 63,112 $1,210 124 - - - - - - - - - - $3,156
63,112
kWh
$1,210
124
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,446
Cost:
$18,000
$8,984 179,689 $2,462 252 - - - - - - - - - - $8,984
179,689
kWh
$2,462
252
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$4,210
Cost:
-
- - $4,210 288 - - - - - - - - - - -
-
kWh
$4,210
288
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$34,893
Cost:
$12,500
$13,768 275,369 $21,125 2,160 - - - - - - - - - - $13,768
275,369
kWh
$21,125
2,160
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,523
Cost:
$1,080
$3,992 79,851 $1,531 157 - - - - - - - - - - $3,992
79,851
kWh
$1,531
157
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,888
Cost:
$5,400
- - - - - - - - $(-100) - - - $2,988 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$(-100)
-
$
-
-
$
$2,988
-
$
09: 3.1175 USE A DIFFERENT OR RECYCLED RAW MATERIAL Savings:
$45,000
Cost:
-
- - - - $45,000 900,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
$45,000
900,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$312,500
Cost:
$20,000
- - - - - - - - - - $312,500 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
$312,500
-
$
-
-
$
11: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$73,440
Cost:
$1,500
- - - - - - $73,440 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$73,440
-
$
-
-
$
-
-
$
-
-
$
12: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$144,380
Cost:
$35,000
- - - - - - $146,880 - $(-2,500) - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$146,880
-
$
$(-2,500)
-
$
-
-
$
-
-
$
13: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$41,960
Cost:
$80,000
- - - - - - $48,960 - $(-7,000) - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$48,960
-
$
$(-7,000)
-
$
-
-
$
-
-
$
14: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$6,420
Cost:
-
- - - - - - $6,120 - - - - - $300 - -
-
kWh
-
-
kW-months/year
-
-
lb
$6,120
-
$
-
-
$
-
-
$
$300
-
$
15: 4.4440 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$73,440
Cost:
$12,000
- - - - - - $73,440 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$73,440
-
$
-
-
$
-
-
$
-
-
$
16: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$68,440
Cost:
$60,000
- - - - - - $73,440 - $(-5,000) - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$73,440
-
$
$(-5,000)
-
$
-
-
$
-
-
$
17: 4.3110 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$390,000
Cost:
$210,000
- - - - - - - - - - - - $390,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
$390,000
-
$
TOTAL RECOMMENDED Savings:
$1,226,720
Cost:
$464,180
$35,550 711,029 $32,702 3,202 $45,000 900,000 $422,280 - $(-14,600) - $312,500 - $393,288 - $35,550
711,029
kWh
$32,702
3,202
kW-months/year
$45,000
900,000
lb
$422,280
-
$
$(-14,600)
-
$
$312,500
-
$
$393,288
-
$
TOTAL IMPLEMENTED Savings:
$49,468
Cost:
$14,580
$21,262 425,259 $28,206 2,742 - - - - - - - - - - $21,262
425,259
kWh
$28,206
2,742
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost