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IAC Assessment: SD0319
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IAC Assessment: SD0319
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 2003
Principal Product plastic and rubber products
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $50,000,000-$100,000,000
# of Employees 600
Plant Area (Sq.Ft.) 290,000
Annual Production 500,000 Pounds
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,397,224 12,950,491 kWh $0.11
Electricity Demand $412,086 34,564 kW-months/year $11.92
Natural Gas $509,451 71,836 MMBtu $7.09
TOTAL ENERGY COSTS $2,458,901
RECOMMENDED SAVINGS* $639,009 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $263,736
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$81,424
Cost:
$31,100
$67,919 629,465 $13,505 1,133 - - - - - - - - - - $67,919
629,465
kWh
$13,505
1,133
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$70,391
Cost:
$78,000
$48,264 447,300 $36,559 3,067 $(-14,432) (-2,350) - - - - - - - - $48,264
447,300
kWh
$36,559
3,067
kW-months/year
$(-14,432)
(-2,350)
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$31,150
Cost:
$14,100
$28,051 259,974 $3,099 260 - - - - - - - - - - $28,051
259,974
kWh
$3,099
260
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$29,977
Cost:
$1,515
$14,243 132,000 $15,734 1,320 - - - - - - - - - - $14,243
132,000
kWh
$15,734
1,320
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$22,467
Cost:
$9,950
- - - - $22,467 3,168 - - - - - - - - -
-
kWh
-
-
kW-months/year
$22,467
3,168
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$22,675
Cost:
$10,950
$18,575 172,154 $4,100 344 - - - - - - - - - - $18,575
172,154
kWh
$4,100
344
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
07: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$14,674
Cost:
$160
$12,016 111,360 $2,658 223 - - - - - - - - - - $12,016
111,360
kWh
$2,658
223
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13,816
Cost:
-
$11,313 104,850 $2,503 210 - - - - - - - - - - $11,313
104,850
kWh
$2,503
210
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$7,163
Cost:
$6,600
- - - - $7,163 1,010 - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,163
1,010
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$11,780
Cost:
$1,550
$6,440 59,680 $5,340 448 - - - - - - - - - - $6,440
59,680
kWh
$5,340
448
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,312
Cost:
$240
$8,446 78,286 $1,866 157 - - - - - - - - - - $8,446
78,286
kWh
$1,866
157
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
12: 2.7145 INSTALL SKYLIGHTS Savings:
$8,457
Cost:
$23,000
$4,489 41,602 $3,968 333 - - - - - - - - - - $4,489
41,602
kWh
$3,968
333
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
13: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,005
Cost:
$1,500
$1,932 17,904 $1,073 90 - - - - - - - - - - $1,932
17,904
kWh
$1,073
90
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
14: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,734
Cost:
$750
$898 8,320 $1,836 154 - - - - - - - - - - $898
8,320
kWh
$1,836
154
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
15: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$2,248
Cost:
$1,350
- - - - $2,248 317 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,248
317
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
16: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$222,070
Cost:
$9,000
- - - - - - - - $10,070 212,000 $212,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$10,070
212,000
lb
$212,000
-
$
-
-
$
17: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$52,500
Cost:
$15,360
- - - - - - - - - - - - $52,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
$52,500
-
$
18: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$30,000
Cost:
$1,400
- - - - - - - - - - $30,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
$30,000
-
$
-
-
$
19: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,166
Cost:
-
- - - - - - $2,166 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,166
-
lb
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$639,009
Cost:
$206,525
$222,586 2,062,895 $92,241 7,739 $17,446 2,145 $2,166 - $10,070 212,000 $242,000 - $52,500 - $222,586
2,062,895
kWh
$92,241
7,739
kW-months/year
$17,446
2,145
MMBtu
$2,166
-
lb
$10,070
212,000
lb
$242,000
-
$
$52,500
-
$
TOTAL IMPLEMENTED Savings:
$263,736
Cost:
$23,350
$8,372 77,584 $6,413 538 $24,715 3,485 $2,166 - $10,070 212,000 $212,000 - - - $8,372
77,584
kWh
$6,413
538
kW-months/year
$24,715
3,485
MMBtu
$2,166
-
lb
$10,070
212,000
lb
$212,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Primary Raw Material Ancillary Material Cost