IAC logo
IAC Assessment: SD0320
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0320
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2003
Principal Product Stone coated steel roofing
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 60,000
Annual Production 3,200,000 Pieces
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $169,903 1,409,296 kWh $0.12
Electricity Demand $36,691 4,433 kW-months/year $8.28
TOTAL ENERGY COSTS $216,194
RECOMMENDED SAVINGS* $74,863 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,848
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material
$ kWh $ kW-months/year $ lb $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13,532
Cost:
-
$11,861 98,188 $1,671 198 - - - - $11,861
98,188
kWh
$1,671
198
kW-months/year
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,385
Cost:
$240
$4,725 39,120 $660 78 - - - - $4,725
39,120
kWh
$660
78
kW-months/year
-
-
lb
-
-
$
03: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$4,863
Cost:
$1,670
$4,124 34,146 $739 88 - - - - $4,124
34,146
kWh
$739
88
kW-months/year
-
-
lb
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,957
Cost:
$1,185
$3,957 32,760 - - - - - - $3,957
32,760
kWh
-
-
kW-months/year
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,692
Cost:
$2,961
$2,101 17,388 $591 70 - - - - $2,101
17,388
kWh
$591
70
kW-months/year
-
-
lb
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,621
Cost:
$500
$1,621 13,420 - - - - - - $1,621
13,420
kWh
-
-
kW-months/year
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,327
Cost:
$1,412
$1,167 9,660 $160 19 - - - - $1,167
9,660
kWh
$160
19
kW-months/year
-
-
lb
-
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,032
Cost:
$2,000
$652 5,400 $380 45 - - - - $652
5,400
kWh
$380
45
kW-months/year
-
-
lb
-
-
$
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$31,334
Cost:
$6,000
- - - - - - $31,334 - -
-
kWh
-
-
kW-months/year
-
-
lb
$31,334
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$9,120
Cost:
-
- - - - $9,120 2,166 - - -
-
kWh
-
-
kW-months/year
$9,120
2,166
lb
-
-
$
TOTAL RECOMMENDED Savings:
$74,863
Cost:
$15,968
$30,208 250,082 $4,201 498 $9,120 2,166 $31,334 - $30,208
250,082
kWh
$4,201
498
kW-months/year
$9,120
2,166
lb
$31,334
-
$
TOTAL IMPLEMENTED Savings:
$59,848
Cost:
$12,298
$25,432 210,536 $3,082 365 - - $31,334 - $25,432
210,536
kWh
$3,082
365
kW-months/year
-
-
lb
$31,334
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material