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IAC Assessment: SD0322
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IAC Assessment: SD0322
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IAC Center San Diego State University
Assessment Year 2003
Principal Product PVC Sheet Manufacturing
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $5,000,000-$10,000,000
# of Employees 45
Plant Area (Sq.Ft.) 217,800
Annual Production 5,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $321,124 2,834,955 kWh $0.11
Electricity Demand $97,538 7,238 kW-months/year $13.48
Natural Gas $18,220 3,473 MMBtu $5.25
TOTAL ENERGY COSTS $442,510
RECOMMENDED SAVINGS* $294,861 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,273
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$24,193
Cost:
-
- - $10,033 112 $14,160 - - - - - - - - - -
-
kWh
$10,033
112
kW-months/year
$14,160
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$12,151
Cost:
$6,000
$10,091 88,906 $2,060 151 - - - - - - - - - - $10,091
88,906
kWh
$2,060
151
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7145 INSTALL SKYLIGHTS Savings:
$4,917
Cost:
$6,000
$3,908 34,434 $3,131 230 - - $(-2,122) (-405) - - - - - - $3,908
34,434
kWh
$3,131
230
kW-months/year
-
-
$
$(-2,122)
(-405)
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,952
Cost:
-
$5,952 52,441 - - - - - - - - - - - - $5,952
52,441
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,614
Cost:
$2,250
$3,273 28,835 $341 25 - - - - - - - - - - $3,273
28,835
kWh
$341
25
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$579
Cost:
$350
$579 5,102 - - - - - - - - - - - - $579
5,102
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,321
Cost:
$240
$1,928 16,984 $393 29 - - - - - - - - - - $1,928
16,984
kWh
$393
29
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,814
Cost:
$5,000
- - - - - - - - $2,814 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,814
-
lb
-
-
$
-
-
$
09: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$238,320
Cost:
$11,000
- - - - - - - - - - $220,320 - $18,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$220,320
-
$
$18,000
-
$
TOTAL RECOMMENDED Savings:
$294,861
Cost:
$30,840
$25,731 226,702 $15,958 547 $14,160 - $(-2,122) (-405) $2,814 - $220,320 - $18,000 - $25,731
226,702
kWh
$15,958
547
kW-months/year
$14,160
-
$
$(-2,122)
(-405)
MMBtu
$2,814
-
lb
$220,320
-
$
$18,000
-
$
TOTAL IMPLEMENTED Savings:
$8,273
Cost:
$240
$7,880 69,425 $393 29 - - - - - - - - - - $7,880
69,425
kWh
$393
29
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost