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IAC Assessment: SD0323
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IAC Assessment: SD0323
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IAC Center San Diego State University
Assessment Year 2003
Principal Product cable ties
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 19
Plant Area (Sq.Ft.) 25,000
Annual Production 894,000,000 Pieces
Production Hrs. Annual 6,600
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $364,652 3,719,833 kWh $0.10
Electricity Demand $122,685 9,473 kW-months/year $12.95
Natural Gas $4,600 616 MMBtu $7.47
TOTAL ENERGY COSTS $504,813
RECOMMENDED SAVINGS* $159,147 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,478
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Primary Raw Material
$ kWh $ kW-months/year $ $ $ lb $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$37,042
Cost:
$41,000
$29,868 304,771 $7,174 554 - - - - - - $29,868
304,771
kWh
$7,174
554
kW-months/year
-
-
$
-
-
lb
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$30,015
Cost:
-
$24,304 247,998 $5,711 441 - - - - - - $24,304
247,998
kWh
$5,711
441
kW-months/year
-
-
$
-
-
lb
-
-
$
03: 2.7145 INSTALL SKYLIGHTS Savings:
$14,068
Cost:
$6,000
$7,479 76,320 $6,589 509 - - - - - - $7,479
76,320
kWh
$6,589
509
kW-months/year
-
-
$
-
-
lb
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$11,373
Cost:
$19,250
$11,373 100,200 - - - - - - - - $11,373
100,200
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,024
Cost:
$2,500
$5,284 53,913 $4,740 366 - - - - - - $5,284
53,913
kWh
$4,740
366
kW-months/year
-
-
$
-
-
lb
-
-
$
06: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$6,436
Cost:
$1,116
$6,436 65,670 - - - - - - - - $6,436
65,670
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,039
Cost:
-
- - $893 132 $146 - - - - - -
-
kWh
$893
132
kW-months/year
$146
-
$
-
-
lb
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,150
Cost:
$5,000
- - - - - - $5,150 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,150
-
lb
-
-
$
09: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$44,000
Cost:
$25,000
- - - - - - - - $44,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$44,000
-
$
TOTAL RECOMMENDED Savings:
$159,147
Cost:
$99,866
$84,744 848,872 $25,107 2,002 $146 - $5,150 - $44,000 - $84,744
848,872
kWh
$25,107
2,002
kW-months/year
$146
-
$
$5,150
-
lb
$44,000
-
$
TOTAL IMPLEMENTED Savings:
$43,478
Cost:
$42,116
$36,304 370,441 $7,174 554 - - - - - - $36,304
370,441
kWh
$7,174
554
kW-months/year
-
-
$
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Primary Raw Material