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IAC Assessment: SD0345
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IAC Assessment: SD0345
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IAC Center San Diego State University
Assessment Year 2004
Principal Product plastics bags
NAICS 326111 - Plastics Bag and Pouch Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $1,000,000-$5,000,000
# of Employees 77
Plant Area (Sq.Ft.) 150,000
Annual Production 36,000,000 Tons
Production Hrs. Annual 8,568
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $839,696 8,447,039 kWh $0.10
Electricity Demand $179,025 13,845 kW-months/year $12.93
TOTAL ENERGY COSTS $1,018,721
RECOMMENDED SAVINGS* $287,649 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,986
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Energy Personnel Changes Electricity Usage Electricity Demand Other Energy Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$24,904
Cost:
$560
$21,067 211,948 $3,837 297 - - - - $21,067
211,948
kWh
$3,837
297
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,852
Cost:
$16,492
$10,029 100,897 $1,823 141 - - - - $10,029
100,897
kWh
$1,823
141
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,200
Cost:
$2,396
$6,936 69,778 $1,264 98 - - - - $6,936
69,778
kWh
$1,264
98
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,912
Cost:
$2,360
$2,912 29,296 - - - - - - $2,912
29,296
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,230
Cost:
$1,650
$2,230 22,434 - - - - - - $2,230
22,434
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$235,176
Cost:
$320,000
- - - - - - $235,176 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$235,176
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$2,375
Cost:
-
- - - - $2,375 - - - -
-
kWh
-
-
kW-months/year
$2,375
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$287,649
Cost:
$343,458
$43,174 434,353 $6,924 536 $2,375 - $235,176 - $43,174
434,353
kWh
$6,924
536
kW-months/year
$2,375
-
MMBtu
$235,176
-
$
TOTAL IMPLEMENTED Savings:
$38,986
Cost:
$18,702
$33,326 335,279 $5,660 438 - - - - $33,326
335,279
kWh
$5,660
438
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Other Energy Personnel Changes Electricity Usage Electricity Demand Other Energy Personnel Changes