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IAC Assessment: SD0358
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IAC Assessment: SD0358
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 2005
Principal Product corrugated fiberboard
NAICS 326191 - Plastics Plumbing Fixture Manufacturing
SIC 3088 - Plastics Plumbing Fixtures
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 125,000
Annual Production 900,000,000 Pieces
Production Hrs. Annual 6,600
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $608,321 14,322,685 kWh $0.04
Electricity Demand $82,373 10,187 kW-months/year $8.09
Natural Gas $286,137 50,374 MMBtu $5.68
TOTAL ENERGY COSTS $978,902
RECOMMENDED SAVINGS* $82,445 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,892
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$10,212
Cost:
$3,850
- - - - $10,212 1,799 - - - - -
-
kWh
-
-
kW-months/year
$10,212
1,799
MMBtu
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,194
Cost:
$360
$4,631 38,355 $563 70 - - - - - - $4,631
38,355
kWh
$563
70
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$980
Cost:
$76
$980 23,060 - - - - - - - - $980
23,060
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.2126 LOWER OPERATING PRESSURE OF CONDENSER (STEAM) Savings:
$593
Cost:
-
- - - - $593 77 - - - - -
-
kWh
-
-
kW-months/year
$593
77
MMBtu
-
-
lb
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$550
Cost:
$1,050
- - - - $550 97 - - - - -
-
kWh
-
-
kW-months/year
$550
97
MMBtu
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,023
Cost:
$37,287
$9,921 278,678 $4,102 507 - - - - - - $9,921
278,678
kWh
$4,102
507
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$13,768
Cost:
$18,500
- - - - - - $13,768 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,768
-
lb
-
-
$
08: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$37,125
Cost:
$52,500
- - - - - - - - $37,125 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$37,125
-
$
TOTAL RECOMMENDED Savings:
$82,445
Cost:
$113,623
$15,532 340,093 $4,665 577 $11,355 1,973 $13,768 - $37,125 - $15,532
340,093
kWh
$4,665
577
kW-months/year
$11,355
1,973
MMBtu
$13,768
-
lb
$37,125
-
$
TOTAL IMPLEMENTED Savings:
$56,892
Cost:
$91,197
$14,552 317,033 $4,665 577 $550 97 - - $37,125 - $14,552
317,033
kWh
$4,665
577
kW-months/year
$550
97
MMBtu
-
-
lb
$37,125
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material