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IAC Assessment: SD0359
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IAC Assessment: SD0359
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 2005
Principal Product Plastic injection molding
NAICS 333249 - Other Industrial Machinery Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 125,000
Annual Production 500,000 Pieces
Production Hrs. Annual 8,568
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $530,515 7,829,892 kWh $0.07
Electricity Demand $146,829 16,289 kW-months/year $9.01
TOTAL ENERGY COSTS $685,748
RECOMMENDED SAVINGS* $72,460 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,298
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ lb
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,184
Cost:
$24,750
$10,184 150,206 - - - - - - $10,184
150,206
kWh
-
-
kW-months/year
-
-
$
-
-
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,898
Cost:
$600
$8,342 123,105 $1,556 172 - - - - $8,342
123,105
kWh
$1,556
172
kW-months/year
-
-
$
-
-
lb
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,830
Cost:
-
- - - - $6,830 - - - -
-
kWh
-
-
kW-months/year
$6,830
-
$
-
-
lb
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,400
Cost:
-
- - - - $6,400 - - - -
-
kWh
-
-
kW-months/year
$6,400
-
$
-
-
lb
05: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$4,599
Cost:
$1,388
$3,410 50,291 $1,189 132 - - - - $3,410
50,291
kWh
$1,189
132
kW-months/year
-
-
$
-
-
lb
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,417
Cost:
$59,829
$18,759 276,678 $4,658 517 - - - - $18,759
276,678
kWh
$4,658
517
kW-months/year
-
-
$
-
-
lb
07: 2.7145 INSTALL SKYLIGHTS Savings:
$1,046
Cost:
$800
$1,046 15,422 - - - - - - $1,046
15,422
kWh
-
-
kW-months/year
-
-
$
-
-
lb
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$102
Cost:
$100
$102 1,500 - - - - - - $102
1,500
kWh
-
-
kW-months/year
-
-
$
-
-
lb
09: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$8,102
Cost:
-
- - - - - - $8,102 155,500 -
-
kWh
-
-
kW-months/year
-
-
$
$8,102
155,500
lb
10: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$1,882
Cost:
-
- - - - - - $1,882 155,500 -
-
kWh
-
-
kW-months/year
-
-
$
$1,882
155,500
lb
TOTAL RECOMMENDED Savings:
$72,460
Cost:
$87,467
$41,843 617,202 $7,403 821 $13,230 - $9,984 311,000 $41,843
617,202
kWh
$7,403
821
kW-months/year
$13,230
-
$
$9,984
311,000
lb
TOTAL IMPLEMENTED Savings:
$46,298
Cost:
$61,917
$30,613 451,574 $7,403 821 $6,400 - $1,882 155,500 $30,613
451,574
kWh
$7,403
821
kW-months/year
$6,400
-
$
$1,882
155,500
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz)