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IAC Assessment: SD0363
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IAC Assessment: SD0363
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IAC Center San Diego State University
Assessment Year 2005
Principal Product Wire and Construction Nails
NAICS 332613 - Spring Manufacturing
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 80,000
Annual Production 25,000 Tons
Production Hrs. Annual 6,600
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $525,734 8,739,812 kWh $0.06
Electricity Demand $108,165 23,078 kW-months/year $4.69
Natural Gas $177,383 28,991 MMBtu $6.12
TOTAL ENERGY COSTS $811,282
RECOMMENDED SAVINGS* $294,860 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,090
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$9,477
Cost:
$17,705
- - - - $9,477 1,549 - - - - -
-
kWh
-
-
kW-months/year
$9,477
1,549
MMBtu
-
-
lb
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,125
Cost:
$9,250
$4,487 74,540 $638 136 - - - - - - $4,487
74,540
kWh
$638
136
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,335
Cost:
$12,575
$5,335 88,625 - - - - - - - - $5,335
88,625
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,442
Cost:
$8,400
- - - - $4,442 726 - - - - -
-
kWh
-
-
kW-months/year
$4,442
726
MMBtu
-
-
lb
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,107
Cost:
$4,600
$2,107 34,997 - - - - - - - - $2,107
34,997
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,580
Cost:
$640
$1,385 22,995 $195 42 - - - - - - $1,385
22,995
kWh
$195
42
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,445
Cost:
$230
$1,445 23,991 - - - - - - - - $1,445
23,991
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,090
Cost:
$31,655
$23,210 337,709 $2,880 614 - - - - - - $23,210
337,709
kWh
$2,880
614
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
09: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$229,203
Cost:
$92,000
$(-898) (-14,920) $(-2,099) (-448) - - $258,600 300,000 $(-26,400) - $(-898)
(-14,920)
kWh
$(-2,099)
(-448)
kW-months/year
-
-
MMBtu
$258,600
300,000
lb
$(-26,400)
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$10,056
Cost:
$18,500
- - - - - - $10,056 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,056
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$294,860
Cost:
$195,555
$37,071 567,937 $1,614 344 $13,919 2,275 $268,656 300,000 $(-26,400) - $37,071
567,937
kWh
$1,614
344
kW-months/year
$13,919
2,275
MMBtu
$268,656
300,000
lb
$(-26,400)
-
$
TOTAL IMPLEMENTED Savings:
$26,090
Cost:
$31,655
$23,210 337,709 $2,880 614 - - - - - - $23,210
337,709
kWh
$2,880
614
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) One-time Revenue or Avoided Cost