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IAC Assessment: SD0372
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IAC Assessment: SD0372
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IAC Center San Diego State University
Assessment Year 2005
Principal Product Hex adapted aircraft and cutting tools
NAICS 333517 - Machine Tool Manufacturing
SIC 3541 - Machine Tools, Metal Cutting Types
Sales $5,000,000-$10,000,000
# of Employees 98
Plant Area (Sq.Ft.) 42,500
Annual Production 7,400,000 Pieces
Production Hrs. Annual 5,037
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $155,862 1,618,169 kWh $0.10
Electricity Demand $46,720 5,091 kW-months/year $9.18
Natural Gas $3,274 349 MMBtu $9.38
TOTAL ENERGY COSTS $205,856
RECOMMENDED SAVINGS* $40,739 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,896
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$11,522
Cost:
$12,000
$8,685 90,182 $2,837 309 - - - - - - $8,685
90,182
kWh
$2,837
309
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,816
Cost:
$2,580
$5,816 60,399 - - - - - - - - $5,816
60,399
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,082
Cost:
$6,984
$3,326 34,539 $756 82 - - - - - - $3,326
34,539
kWh
$756
82
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,072
Cost:
$11,250
$5,094 52,889 $1,157 126 $(-2,179) 212 - - - - $5,094
52,889
kWh
$1,157
126
kW-months/year
$(-2,179)
212
MMBtu
-
-
gal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,173
Cost:
$140
$1,769 18,374 $404 44 - - - - - - $1,769
18,374
kWh
$404
44
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,592
Cost:
$688
$1,297 13,464 $295 32 - - - - - - $1,297
13,464
kWh
$295
32
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,147
Cost:
$350
$1,147 11,912 - - - - - - - - $1,147
11,912
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,723
Cost:
$16,563
$7,107 73,803 $1,616 176 - - - - - - $7,107
73,803
kWh
$1,616
176
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
09: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,612
Cost:
$784
- - - - - - $170 11 $1,442 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$170
11
gal
$1,442
-
$
TOTAL RECOMMENDED Savings:
$40,739
Cost:
$51,339
$34,241 355,562 $7,065 769 $(-2,179) 212 $170 11 $1,442 - $34,241
355,562
kWh
$7,065
769
kW-months/year
$(-2,179)
212
MMBtu
$170
11
gal
$1,442
-
$
TOTAL IMPLEMENTED Savings:
$10,896
Cost:
$16,703
$8,876 92,177 $2,020 220 - - - - - - $8,876
92,177
kWh
$2,020
220
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) One-time Revenue or Avoided Cost