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IAC Assessment: SD0404
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IAC Assessment: SD0404
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IAC Center San Diego State University
Assessment Year 2008
Principal Product Metal Filing Cabinets
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 110,000
Annual Production 20,000,000 Units
Production Hrs. Annual 2,250
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $125,155 1,312,616 kWh $0.10
Electricity Demand $65,469 3,588 kW-months/year $18.25
Natural Gas $126,010 15,388 MMBtu $8.19
TOTAL ENERGY COSTS $316,634
RECOMMENDED SAVINGS* $112,240 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,090
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,578
Cost:
-
$4,578 7,091 - - - - $4,578
7,091
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,544
Cost:
$29,161
$12,542 131,539 $6,002 329 - - $12,542
131,539
kWh
$6,002
329
kW-months/year
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,356
Cost:
$8,130
$9,282 97,397 $5,074 278 - - $9,282
97,397
kWh
$5,074
278
kW-months/year
-
-
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,382
Cost:
$4,270
- - - - $1,382 169 -
-
kWh
-
-
kW-months/year
$1,382
169
MMBtu
05: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$1,071
Cost:
$2,035
- - - - $1,071 144 -
-
kWh
-
-
kW-months/year
$1,071
144
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,452
Cost:
$2,144
$1,649 17,296 $803 44 - - $1,649
17,296
kWh
$803
44
kW-months/year
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,750
Cost:
$5,772
$1,750 18,359 - - - - $1,750
18,359
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,928
Cost:
$3,189
$1,304 13,680 $624 34 - - $1,304
13,680
kWh
$624
34
kW-months/year
-
-
MMBtu
09: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$62,662
Cost:
$213,472
$30,435 319,200 $17,520 960 $14,707 1,796 $30,435
319,200
kWh
$17,520
960
kW-months/year
$14,707
1,796
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,517
Cost:
$720
$2,276 23,880 $1,241 68 - - $2,276
23,880
kWh
$1,241
68
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$112,240
Cost:
$268,893
$63,816 628,442 $31,264 1,713 $17,160 2,109 $63,816
628,442
kWh
$31,264
1,713
kW-months/year
$17,160
2,109
MMBtu
TOTAL IMPLEMENTED Savings:
$32,090
Cost:
$37,249
$22,349 193,486 $8,670 475 $1,071 144 $22,349
193,486
kWh
$8,670
475
kW-months/year
$1,071
144
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas