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IAC Assessment: SD0412
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IAC Assessment: SD0412
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IAC Center San Diego State University
Assessment Year 2009
Principal Product Aluminum Die Castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 94
Plant Area (Sq.Ft.) 70,000
Annual Production 2,400,000 Pounds
Production Hrs. Annual 3,840
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $271,521 3,354,451 kWh $0.08
Electricity Demand $149,592 8,818 kW-months/year $16.96
Electricity Fees $6,789 - $ -
Natural Gas $425,831 40,939 MMBtu $10.40
Other Gas $18,697 - MMBtu -
TOTAL ENERGY COSTS $872,430
RECOMMENDED SAVINGS* $94,156 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,931
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$41,473
Cost:
$350,000
$59,024 729,600 $40,714 2,400 $(-6,658) - $(-51,607) (-49,613) $59,024
729,600
kWh
$40,714
2,400
kW-months/year
$(-6,658)
-
$
$(-51,607)
(-49,613)
MMBtu
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$21,022
Cost:
$10,000
- - - - - - $21,022 20,211 -
-
kWh
-
-
kW-months/year
-
-
$
$21,022
20,211
MMBtu
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,233
Cost:
$13,039
$4,620 57,105 $3,613 213 - - - - $4,620
57,105
kWh
$3,613
213
kW-months/year
-
-
$
-
-
MMBtu
04: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$13,730
Cost:
$70,000
- - - - - - $13,730 1,320 -
-
kWh
-
-
kW-months/year
-
-
$
$13,730
1,320
MMBtu
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,333
Cost:
-
$6,333 78,285 - - - - - - $6,333
78,285
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7145 INSTALL SKYLIGHTS Savings:
$3,365
Cost:
$9,170
$2,177 26,905 $1,188 70 - - - - $2,177
26,905
kWh
$1,188
70
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$94,156
Cost:
$452,209
$72,154 891,895 $45,515 2,683 $(-6,658) - $(-16,855) (-28,082) $72,154
891,895
kWh
$45,515
2,683
kW-months/year
$(-6,658)
-
$
$(-16,855)
(-28,082)
MMBtu
TOTAL IMPLEMENTED Savings:
$17,931
Cost:
$22,209
$13,130 162,295 $4,801 283 - - - - $13,130
162,295
kWh
$4,801
283
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas