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IAC Assessment: SD0413
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IAC Assessment: SD0413
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IAC Center San Diego State University
Assessment Year 2009
Principal Product Biopharmaceuticals
NAICS 325414 - Biological Product (except Diagnostic) Manufacturing
SIC 2836 - Biological Products Exc. Diagnostic
Sales $100,000,000-$500,000,000
# of Employees 633
Plant Area (Sq.Ft.) 274,364
Annual Production 1,000,000,000 Units
Production Hrs. Annual 4,800
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $558,011 6,978,347 kWh $0.08
Electricity Demand $238,069 13,602 kW-months/year $17.50
Electricity Fees $12,109 - $ -
Natural Gas $874,011 90,357 MMBtu $9.67
TOTAL ENERGY COSTS $1,944,781
RECOMMENDED SAVINGS* $370,368 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $188,393
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$151,192
Cost:
$1,125,000
$332,880 4,161,000 $105,015 6,000 $(-37,479) - $(-249,224) (-257,650) - - $332,880
4,161,000
kWh
$105,015
6,000
kW-months/year
$(-37,479)
-
$
$(-249,224)
(-257,650)
MMBtu
-
-
Tgal
02: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$57,036
Cost:
$120,000
$33,256 415,698 $23,780 1,359 - - - - - - $33,256
415,698
kWh
$23,780
1,359
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$31,920
Cost:
$13,200
$24,017 300,219 $7,903 452 - - - - - - $24,017
300,219
kWh
$7,903
452
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$27,991
Cost:
$20,850
$27,991 349,885 - - - - - - - - $27,991
349,885
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$26,118
Cost:
$9,600
$11,063 138,282 - - - - - - $15,055 4,854,520 $11,063
138,282
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$15,055
4,854,520
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,623
Cost:
$13,300
$17,623 220,284 - - - - - - - - $17,623
220,284
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$16,800
Cost:
$2,000
$16,800 168,000 - - - - - - - - $16,800
168,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,905
Cost:
$13,511
$8,253 103,158 $2,652 152 - - - - - - $8,253
103,158
kWh
$2,652
152
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$25,825
Cost:
$17,794
$(-2,241) (-28,007) $(-671) (-38) - - $28,737 2,971 - - $(-2,241)
(-28,007)
kWh
$(-671)
(-38)
kW-months/year
-
-
$
$28,737
2,971
MMBtu
-
-
Tgal
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,202
Cost:
-
$2,202 27,529 - - - - - - - - $2,202
27,529
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
11: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$1,764
Cost:
$1,725
$1,764 22,052 - - - - - - - - $1,764
22,052
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
12: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$992
Cost:
-
- - - - $992 - - - - - -
-
kWh
-
-
kW-months/year
$992
-
$
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$370,368
Cost:
$1,336,980
$473,608 5,878,100 $138,679 7,925 $(-36,487) - $(-220,487) (-254,679) $15,055 4,854,520 $473,608
5,878,100
kWh
$138,679
7,925
kW-months/year
$(-36,487)
-
$
$(-220,487)
(-254,679)
MMBtu
$15,055
4,854,520
Tgal
TOTAL IMPLEMENTED Savings:
$188,393
Cost:
$192,461
$139,003 1,695,526 $34,335 1,963 - - - - $15,055 4,854,520 $139,003
1,695,526
kWh
$34,335
1,963
kW-months/year
-
-
$
-
-
MMBtu
$15,055
4,854,520
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal