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IAC Assessment: SD0436
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IAC Assessment: SD0436
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IAC Center San Diego State University
Assessment Year 2011
Principal Product Flavoring Extracts and Syrups
NAICS 311941 - Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035 - Pickles, Sauces, And Salad Dressings
Sales $1,000,000-$5,000,000
# of Employees 400
Plant Area (Sq.Ft.) 330,000
Annual Production 1,000 Units
Production Hrs. Annual 7,344
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,408,416 17,013,439 kWh $0.08
Electricity Demand $558,750 33,411 kW-months/year $16.72
Electricity Fees $11,691 - $ -
Natural Gas $427,597 77,756 MMBtu $5.50
TOTAL ENERGY COSTS $2,406,454
RECOMMENDED SAVINGS* $413,550 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $76,479
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,198
Cost:
$2,100
$11,904 143,770 $3,294 197 - - - - $11,904
143,770
kWh
$3,294
197
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,180
Cost:
$2,000
$3,180 38,400 - - - - - - $3,180
38,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,888
Cost:
$6,050
$7,888 95,265 - - - - - - $7,888
95,265
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$1,787
Cost:
$1,535
- - - - $1,787 325 - - -
-
kWh
-
-
kW-months/year
$1,787
325
MMBtu
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$26,197
Cost:
$22,700
- - - - $26,197 4,764 - - -
-
kWh
-
-
kW-months/year
$26,197
4,764
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$35,598
Cost:
$52,274
$26,670 322,461 $8,928 534 - - - - $26,670
322,461
kWh
$8,928
534
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$12,828
Cost:
$20,000
- - - - $12,828 2,333 - - -
-
kWh
-
-
kW-months/year
$12,828
2,333
MMBtu
-
-
$
08: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$283,465
Cost:
$607,200
$292,306 3,530,261 $101,524 6,072 $(-66,237) (-12,045) $(-44,128) - $292,306
3,530,261
kWh
$101,524
6,072
kW-months/year
$(-66,237)
(-12,045)
MMBtu
$(-44,128)
-
$
09: 2.7145 INSTALL SKYLIGHTS Savings:
$6,479
Cost:
$14,200
$4,874 58,862 $1,605 96 - - - - $4,874
58,862
kWh
$1,605
96
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$20,930
Cost:
$61,200
$20,930 252,775 - - - - - - $20,930
252,775
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$413,550
Cost:
$789,259
$367,752 4,441,794 $115,351 6,899 $(-25,425) (-4,623) $(-44,128) - $367,752
4,441,794
kWh
$115,351
6,899
kW-months/year
$(-25,425)
(-4,623)
MMBtu
$(-44,128)
-
$
TOTAL IMPLEMENTED Savings:
$76,479
Cost:
$83,959
$49,642 599,896 $12,222 731 $14,615 2,658 - - $49,642
599,896
kWh
$12,222
731
kW-months/year
$14,615
2,658
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes