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IAC Assessment: SD0456
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IAC Assessment: SD0456
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IAC Center San Diego State University
Assessment Year 2012
Principal Product Rubber Trim
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 50,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $250,627 3,293,464 kWh $0.08
Electricity Demand $154,371 10,939 kW-months/year $14.11
Electricity Fees $24,407 - $ -
TOTAL ENERGY COSTS $429,405
RECOMMENDED SAVINGS* $86,117 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,084
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$48,105
Cost:
$79,350
$44,218 581,053 $19,676 1,395 $(-15,789) 2,478 $44,218
581,053
kWh
$19,676
1,395
kW-months/year
$(-15,789)
2,478
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,534
Cost:
$2,700
$5,483 72,055 $3,051 216 - - $5,483
72,055
kWh
$3,051
216
kW-months/year
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,264
Cost:
$10,398
$4,668 61,345 $2,596 184 - - $4,668
61,345
kWh
$2,596
184
kW-months/year
-
-
MMBtu
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$5,372
Cost:
$4,900
$3,452 45,366 $1,920 136 - - $3,452
45,366
kWh
$1,920
136
kW-months/year
-
-
MMBtu
05: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$4,297
Cost:
$500
- - $4,297 284 - - -
-
kWh
$4,297
284
kW-months/year
-
-
MMBtu
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,322
Cost:
$7,503
$1,952 25,645 $1,370 97 - - $1,952
25,645
kWh
$1,370
97
kW-months/year
-
-
MMBtu
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,827
Cost:
$200
$1,661 21,829 $1,166 83 - - $1,661
21,829
kWh
$1,166
83
kW-months/year
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,790
Cost:
$600
$1,640 21,550 $1,150 82 - - $1,640
21,550
kWh
$1,150
82
kW-months/year
-
-
MMBtu
09: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,556
Cost:
$7,320
$1,643 21,594 $913 65 - - $1,643
21,594
kWh
$913
65
kW-months/year
-
-
MMBtu
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,050
Cost:
$200
$1,050 13,792 - - - - $1,050
13,792
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$86,117
Cost:
$113,671
$65,767 864,229 $36,139 2,541 $(-15,789) 2,478 $65,767
864,229
kWh
$36,139
2,541
kW-months/year
$(-15,789)
2,478
MMBtu
TOTAL IMPLEMENTED Savings:
$30,084
Cost:
$22,101
$16,454 216,216 $13,630 946 - - $16,454
216,216
kWh
$13,630
946
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas