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IAC Assessment: SD0458
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IAC Assessment: SD0458
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IAC Center San Diego State University
Assessment Year 2012
Principal Product Pork Products
NAICS 311611 - Animal (except Poultry) Slaughtering
SIC 2013 - Sausages And Other Prepared Meats
Sales $100,000,000-$500,000,000
# of Employees 643
Plant Area (Sq.Ft.) 450,000
Annual Production 740,000 Pounds
Production Hrs. Annual 6,240
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,447,947 18,764,159 kWh $0.08
Electricity Demand $737,449 55,593 kW-months/year $13.27
Electricity Fees $65,990 - $ -
Natural Gas $392,692 70,446 MMBtu $5.57
TOTAL ENERGY COSTS $2,644,078
RECOMMENDED SAVINGS* $392,678 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,667
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.5194 REDESIGN PROCESS Savings:
$272,976
Cost:
$164,279
$(-7,568) (-98,035) $(-1,782) (-134) $150,926 27,077 $131,400 29,200,000 $(-7,568)
(-98,035)
kWh
$(-1,782)
(-134)
kW-months/year
$150,926
27,077
MMBtu
$131,400
29,200,000
Tgal
02: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$46,732
Cost:
$123,300
- - - - $46,732 8,384 - - -
-
kWh
-
-
kW-months/year
$46,732
8,384
MMBtu
-
-
Tgal
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$29,502
Cost:
$58,740
$25,377 328,718 $4,125 311 - - - - $25,377
328,718
kWh
$4,125
311
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$22,833
Cost:
$11,000
- - - - $22,833 4,096 - - -
-
kWh
-
-
kW-months/year
$22,833
4,096
MMBtu
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,667
Cost:
$34,450
$8,768 113,579 $2,899 219 - - - - $8,768
113,579
kWh
$2,899
219
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,861
Cost:
$8,422
- - - - $7,861 1,410 - - -
-
kWh
-
-
kW-months/year
$7,861
1,410
MMBtu
-
-
Tgal
07: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$1,107
Cost:
$200
- - - - $1,107 199 - - -
-
kWh
-
-
kW-months/year
$1,107
199
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$392,678
Cost:
$400,391
$26,577 344,262 $5,242 395 $229,459 41,166 $131,400 29,200,000 $26,577
344,262
kWh
$5,242
395
kW-months/year
$229,459
41,166
MMBtu
$131,400
29,200,000
Tgal
TOTAL IMPLEMENTED Savings:
$11,667
Cost:
$34,450
$8,768 113,579 $2,899 219 - - - - $8,768
113,579
kWh
$2,899
219
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal