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IAC Assessment: SD0470
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IAC Assessment: SD0470
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IAC Center San Diego State University
Assessment Year 2013
Principal Product plastic bottles
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3085 - Plastics Bottles
Sales $1,000,000-$5,000,000
# of Employees 162
Plant Area (Sq.Ft.) 101,340
Annual Production 123,000,000 Pieces
Production Hrs. Annual 6,912
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $524,409 7,462,994 kWh $0.07
Electricity Demand $158,869 13,581 kW-months/year $11.70
Natural Gas $5,822 805 MMBtu $7.23
TOTAL ENERGY COSTS $689,100
RECOMMENDED SAVINGS* $71,522 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,832
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$34,364
Cost:
$57,749
$26,232 373,149 $7,579 648 $553 77 $26,232
373,149
kWh
$7,579
648
kW-months/year
$553
77
MMBtu
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$10,475
Cost:
$32,420
$10,475 149,011 - - - - $10,475
149,011
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,854
Cost:
$2,300
$8,075 114,859 $1,779 152 - - $8,075
114,859
kWh
$1,779
152
kW-months/year
-
-
MMBtu
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$4,614
Cost:
$4,625
$4,031 57,347 $583 50 - - $4,031
57,347
kWh
$583
50
kW-months/year
-
-
MMBtu
05: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$4,160
Cost:
$14,000
- - $4,160 158 - - -
-
kWh
$4,160
158
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,569
Cost:
$600
$3,569 50,772 - - - - $3,569
50,772
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$3,245
Cost:
$9,125
$3,245 46,153 - - - - $3,245
46,153
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,241
Cost:
$2,390
$1,241 17,651 - - - - $1,241
17,651
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$71,522
Cost:
$123,209
$56,868 808,942 $14,101 1,008 $553 77 $56,868
808,942
kWh
$14,101
1,008
kW-months/year
$553
77
MMBtu
TOTAL IMPLEMENTED Savings:
$48,832
Cost:
$64,674
$38,338 545,355 $9,941 850 $553 77 $38,338
545,355
kWh
$9,941
850
kW-months/year
$553
77
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas