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IAC Assessment: SD0471
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IAC Assessment: SD0471
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IAC Center San Diego State University
Assessment Year 2013
Principal Product beverages
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $100,000,000-$500,000,000
# of Employees 185
Plant Area (Sq.Ft.) 731,808
Annual Production 100,000,000 Pieces
Production Hrs. Annual 6,816
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,861,034 22,206,752 kWh $0.08
Electricity Demand $710,804 49,116 kW-months/year $14.47
Natural Gas $889,054 194,968 MMBtu $4.56
TOTAL ENERGY COSTS $3,460,892
RECOMMENDED SAVINGS* $1,204,740 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,475
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$629,471
Cost:
$234,900
$190,406 2,272,145 - - $439,065 96,286 - - $190,406
2,272,145
kWh
-
-
kW-months/year
$439,065
96,286
MMBtu
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$277,284
Cost:
$353,400
$318,829 3,804,644 $75,428 5,213 $(-78,927) (-17,309) $(-38,046) - $318,829
3,804,644
kWh
$75,428
5,213
kW-months/year
$(-78,927)
(-17,309)
MMBtu
$(-38,046)
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$92,696
Cost:
$131,400
$72,726 867,856 $36,848 2,547 $(-16,878) (-3,701) - - $72,726
867,856
kWh
$36,848
2,547
kW-months/year
$(-16,878)
(-3,701)
MMBtu
-
-
$
04: 2.4134 REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE Savings:
$79,351
Cost:
$96,000
- - - - $79,351 17,402 - - -
-
kWh
-
-
kW-months/year
$79,351
17,402
MMBtu
-
-
$
05: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$34,337
Cost:
$110,000
$34,337 409,746 - - - - - - $34,337
409,746
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$31,423
Cost:
$100,248
$24,093 287,534 $7,330 506 - - - - $24,093
287,534
kWh
$7,330
506
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$23,316
Cost:
$500
$23,316 278,231 - - - - - - $23,316
278,231
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$21,126
Cost:
$3,300
$21,126 252,106 - - - - - - $21,126
252,106
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,810
Cost:
$18,500
- - - - $13,810 3,028 - - -
-
kWh
-
-
kW-months/year
$13,810
3,028
MMBtu
-
-
$
10: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,926
Cost:
$200
- - - - $1,926 422 - - -
-
kWh
-
-
kW-months/year
$1,926
422
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$1,204,740
Cost:
$1,048,448
$684,833 8,172,262 $119,606 8,266 $438,347 96,129 $(-38,046) - $684,833
8,172,262
kWh
$119,606
8,266
kW-months/year
$438,347
96,129
MMBtu
$(-38,046)
-
$
TOTAL IMPLEMENTED Savings:
$54,475
Cost:
$103,748
$45,219 539,640 $7,330 506 $1,926 422 - - $45,219
539,640
kWh
$7,330
506
kW-months/year
$1,926
422
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes