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IAC Assessment: SD0473
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IAC Assessment: SD0473
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IAC Center San Diego State University
Assessment Year 2013
Principal Product Honycomb Composities
NAICS 336413 - Other Aircraft Parts and Auxiliary Equipment Manufacturing
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 109,000
Annual Production 100,000 Pieces
Production Hrs. Annual 7,344
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $435,060 5,435,214 kWh $0.08
Electricity Demand $156,366 12,579 kW-months/year $12.43
Electricity Fees $28,399 - $ -
Natural Gas $418,077 85,094 MMBtu $4.91
TOTAL ENERGY COSTS $1,037,902
RECOMMENDED SAVINGS* $60,311 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,408
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$13,184
Cost:
$13,290
- - - - $13,184 2,684 -
-
kWh
-
-
kW-months/year
$13,184
2,684
MMBtu
02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$9,120
Cost:
$8,000
- - - - $9,120 1,856 -
-
kWh
-
-
kW-months/year
$9,120
1,856
MMBtu
03: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$8,903
Cost:
$24,743
- - - - $8,903 1,812 -
-
kWh
-
-
kW-months/year
$8,903
1,812
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,042
Cost:
$500
$7,042 88,028 - - - - $7,042
88,028
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,946
Cost:
$9,300
$5,275 65,934 $671 54 - - $5,275
65,934
kWh
$671
54
kW-months/year
-
-
MMBtu
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$4,729
Cost:
$6,475
$4,196 52,456 $533 43 - - $4,196
52,456
kWh
$533
43
kW-months/year
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,448
Cost:
$11,250
$3,460 43,242 $988 79 - - $3,460
43,242
kWh
$988
79
kW-months/year
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,017
Cost:
$500
$3,519 43,974 $498 40 - - $3,519
43,974
kWh
$498
40
kW-months/year
-
-
MMBtu
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,067
Cost:
$400
- - - - $1,067 217 -
-
kWh
-
-
kW-months/year
$1,067
217
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,066
Cost:
$2,700
$1,066 13,325 - - - - $1,066
13,325
kWh
-
-
kW-months/year
-
-
MMBtu
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$789
Cost:
$1,300
$624 7,799 $165 13 - - $624
7,799
kWh
$165
13
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$60,311
Cost:
$78,458
$25,182 314,758 $2,855 230 $32,274 6,569 $25,182
314,758
kWh
$2,855
230
kW-months/year
$32,274
6,569
MMBtu
TOTAL IMPLEMENTED Savings:
$32,408
Cost:
$51,483
$7,603 95,015 $1,651 133 $23,154 4,713 $7,603
95,015
kWh
$1,651
133
kW-months/year
$23,154
4,713
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas