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IAC Assessment: SD0475
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IAC Assessment: SD0475
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IAC Center San Diego State University
Assessment Year 2013
Principal Product APET containers
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 74,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,620,157 21,415,842 kWh $0.08
Electricity Demand $603,240 39,770 kW-months/year $15.17
Natural Gas $74,013 14,837 MMBtu $4.99
TOTAL ENERGY COSTS $2,297,410
RECOMMENDED SAVINGS* $774,533 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,141
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$478,006
Cost:
$153,240
$356,659 4,711,485 $102,105 6,731 $19,242 3,858 $356,659
4,711,485
kWh
$102,105
6,731
kW-months/year
$19,242
3,858
MMBtu
02: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$74,589
Cost:
$105,000
$74,589 985,324 - - - - $74,589
985,324
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$72,583
Cost:
$20,000
$56,428 745,416 $16,155 1,065 - - $56,428
745,416
kWh
$16,155
1,065
kW-months/year
-
-
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$38,801
Cost:
$8,131
$35,791 472,804 $3,010 198 - - $35,791
472,804
kWh
$3,010
198
kW-months/year
-
-
MMBtu
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$32,247
Cost:
$22,575
$34,458 455,191 $7,473 493 $(-9,684) (-1,941) $34,458
455,191
kWh
$7,473
493
kW-months/year
$(-9,684)
(-1,941)
MMBtu
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$31,432
Cost:
$18,685
$20,392 269,382 $5,414 357 $5,626 1,128 $20,392
269,382
kWh
$5,414
357
kW-months/year
$5,626
1,128
MMBtu
07: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$14,075
Cost:
$28,900
- - $14,075 1,269 - - -
-
kWh
$14,075
1,269
kW-months/year
-
-
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,799
Cost:
$24,000
- - - - $13,799 2,766 -
-
kWh
-
-
kW-months/year
$13,799
2,766
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,883
Cost:
$30,800
$12,883 170,184 - - - - $12,883
170,184
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,183
Cost:
$3,515
$2,784 36,789 $399 26 - - $2,784
36,789
kWh
$399
26
kW-months/year
-
-
MMBtu
11: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,517
Cost:
$4,185
$1,224 16,174 $293 19 - - $1,224
16,174
kWh
$293
19
kW-months/year
-
-
MMBtu
12: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,418
Cost:
$1,750
$1,418 18,743 - - - - $1,418
18,743
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$774,533
Cost:
$420,781
$596,626 7,881,492 $148,924 10,158 $28,983 5,811 $596,626
7,881,492
kWh
$148,924
10,158
kW-months/year
$28,983
5,811
MMBtu
TOTAL IMPLEMENTED Savings:
$30,141
Cost:
$63,215
$15,667 206,973 $14,474 1,295 - - $15,667
206,973
kWh
$14,474
1,295
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas