IAC logo
IAC Assessment: SD0485
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0485
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2014
Principal Product composite layup tooling
NAICS 333514 - Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $50,000,000-$100,000,000
# of Employees 65
Plant Area (Sq.Ft.) 24,000
Annual Production 10,000 Pieces
Production Hrs. Annual 7,488
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $201,492 2,852,641 kWh $0.07
Electricity Demand $292,673 14,579 kW-months/year $20.07
Electricity Fees $43,766 - $ -
Natural Gas $57,296 9,228 MMBtu $6.21
TOTAL ENERGY COSTS $595,227
RECOMMENDED SAVINGS* $196,589 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $79,501
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$117,088
Cost:
$25,225
$2,376 33,657 $115,603 5,760 $(-891) (-144) $2,376
33,657
kWh
$115,603
5,760
kW-months/year
$(-891)
(-144)
MMBtu
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$31,720
Cost:
$5,000
- - $31,720 2,278 - - -
-
kWh
$31,720
2,278
kW-months/year
-
-
MMBtu
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$25,053
Cost:
$91,900
$19,992 283,173 $5,061 252 - - $19,992
283,173
kWh
$5,061
252
kW-months/year
-
-
MMBtu
04: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$13,807
Cost:
$28,125
$10,702 151,589 $3,105 155 - - $10,702
151,589
kWh
$3,105
155
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,114
Cost:
$1,000
$3,681 52,137 $1,433 71 - - $3,681
52,137
kWh
$1,433
71
kW-months/year
-
-
MMBtu
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,975
Cost:
$5,550
$1,390 19,701 $585 29 - - $1,390
19,701
kWh
$585
29
kW-months/year
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,832
Cost:
$4,400
$1,200 17,001 $632 32 - - $1,200
17,001
kWh
$632
32
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$196,589
Cost:
$161,200
$39,341 557,258 $158,139 8,577 $(-891) (-144) $39,341
557,258
kWh
$158,139
8,577
kW-months/year
$(-891)
(-144)
MMBtu
TOTAL IMPLEMENTED Savings:
$79,501
Cost:
$135,975
$36,965 523,601 $42,536 2,817 - - $36,965
523,601
kWh
$42,536
2,817
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas