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IAC Assessment: SD0511
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IAC Assessment: SD0511
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IAC Center San Diego State University
Assessment Year 2015
Principal Product Aircraft components
NAICS 332112 - Nonferrous Forging
SIC 3463 - Nonferrous Forgings
Sales $10,000,000-$50,000,000
# of Employees 45
Plant Area (Sq.Ft.) 80,000
Annual Production 100 Pieces
Production Hrs. Annual 5,860
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $134,244 1,562,182 kWh $0.09
Electricity Demand $121,635 6,202 kW-months/year $19.61
Electricity Fees $8,865 - $ -
Natural Gas $228,948 186,750 MMBtu $1.23
TOTAL ENERGY COSTS $493,692
RECOMMENDED SAVINGS* $29,395 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,106
Cost:
$21,000
- - - - - - $12,106 10,089 -
-
kWh
-
-
kW-months/year
-
-
$
$12,106
10,089
MMBtu
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$9,418
Cost:
$1,750
- - - - $9,418 - - - -
-
kWh
-
-
kW-months/year
$9,418
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,658
Cost:
$2,000
$1,373 15,979 $1,285 66 - - - - $1,373
15,979
kWh
$1,285
66
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,296
Cost:
$6,475
$1,118 13,012 $1,178 60 - - - - $1,118
13,012
kWh
$1,178
60
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,105
Cost:
$1,508
$2,105 24,500 - - - - - - $2,105
24,500
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$812
Cost:
$2,323
- - - - - - $812 677 -
-
kWh
-
-
kW-months/year
-
-
$
$812
677
MMBtu
TOTAL RECOMMENDED Savings:
$29,395
Cost:
$35,056
$4,596 53,491 $2,463 126 $9,418 - $12,918 10,766 $4,596
53,491
kWh
$2,463
126
kW-months/year
$9,418
-
$
$12,918
10,766
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas