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IAC Assessment: SD0525
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IAC Assessment: SD0525
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IAC Center San Diego State University
Assessment Year 2016
Principal Product Metal Heat Treating
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $10,000,000-$50,000,000
# of Employees 44
Plant Area (Sq.Ft.) 36,000
Annual Production 6,660 Pieces
Production Hrs. Annual 6,120
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $109,742 1,239,449 kWh $0.09
Electricity Demand $89,781 3,740 kW-months/year $24.01
Electricity Fees $7,325 - $ -
Natural Gas $113,008 73,688 MMBtu $1.53
TOTAL ENERGY COSTS $319,856
RECOMMENDED SAVINGS* $38,349 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$11,264
Cost:
$750
- - $11,264 755 - - - - -
-
kWh
$11,264
755
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,754
Cost:
$16,450
- - - - $10,754 7,029 - - -
-
kWh
-
-
kW-months/year
$10,754
7,029
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,617
Cost:
$7,417
$2,212 24,997 $1,340 56 - - $65 - $2,212
24,997
kWh
$1,340
56
kW-months/year
-
-
MMBtu
$65
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,051
Cost:
$2,510
$2,004 22,630 $1,047 44 - - - - $2,004
22,630
kWh
$1,047
44
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$2,666
Cost:
$7,316
$2,087 23,578 $579 24 - - - - $2,087
23,578
kWh
$579
24
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,406
Cost:
$1,200
$1,570 17,736 $836 35 - - - - $1,570
17,736
kWh
$836
35
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,715
Cost:
$200
$1,715 19,376 - - - - - - $1,715
19,376
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,494
Cost:
$527
- - - - $1,494 977 - - -
-
kWh
-
-
kW-months/year
$1,494
977
MMBtu
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$847
Cost:
$1,480
$847 9,573 - - - - - - $847
9,573
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$535
Cost:
$144
$321 3,632 $214 9 - - - - $321
3,632
kWh
$214
9
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$38,349
Cost:
$37,994
$10,756 121,522 $15,280 922 $12,248 8,006 $65 - $10,756
121,522
kWh
$15,280
922
kW-months/year
$12,248
8,006
MMBtu
$65
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost