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IAC Assessment: SD0526
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IAC Assessment: SD0526
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IAC Center San Diego State University
Assessment Year 2016
Principal Product Die Forged Metals
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 92,000
Annual Production 200,000 Pieces
Production Hrs. Annual 5,070
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $491,009 7,757,934 kWh $0.06
Electricity Demand $593,808 15,840 kW-months/year $37.49
Electricity Fees $13,975 - $ -
Natural Gas $65,802 8,756 MMBtu $7.52
TOTAL ENERGY COSTS $1,164,594
RECOMMENDED SAVINGS* $323,527 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $90,525
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$140,004
Cost:
$382,500
$241,457 3,814,483 $275,983 7,362 $(-76,290) - $(-301,146) (-40,046) - - $241,457
3,814,483
kWh
$275,983
7,362
kW-months/year
$(-76,290)
-
$
$(-301,146)
(-40,046)
MMBtu
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$47,293
Cost:
$24,000
$21,237 335,520 $26,056 695 - - - - - - $21,237
335,520
kWh
$26,056
695
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$33,404
Cost:
$21,190
$27,949 441,528 $21,639 577 - - $(-16,184) (-2,152) - - $27,949
441,528
kWh
$21,639
577
kW-months/year
-
-
$
$(-16,184)
(-2,152)
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$27,809
Cost:
$31,775
$15,242 241,781 $12,567 335 - - - - - - $15,242
241,781
kWh
$12,567
335
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,525
Cost:
$47,892
$10,165 160,581 $15,178 405 - - - - $182 - $10,165
160,581
kWh
$15,178
405
kW-months/year
-
-
$
-
-
MMBtu
$182
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,423
Cost:
$1,500
$8,454 133,560 $6,969 186 - - - - - - $8,454
133,560
kWh
$6,969
186
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$14,249
Cost:
$344
$14,249 225,108 - - - - - - - - $14,249
225,108
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13,558
Cost:
$200
$13,558 214,208 - - - - - - - - $13,558
214,208
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,988
Cost:
$1,850
$2,988 47,215 - - - - - - - - $2,988
47,215
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,761
Cost:
$1,620
$1,167 17,599 $1,594 43 - - - - - - $1,167
17,599
kWh
$1,594
43
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$513
Cost:
$2,320
$513 8,108 - - - - - - - - $513
8,108
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$323,527
Cost:
$515,191
$356,979 5,639,691 $359,986 9,602 $(-76,290) - $(-317,330) (-42,198) $182 - $356,979
5,639,691
kWh
$359,986
9,602
kW-months/year
$(-76,290)
-
$
$(-317,330)
(-42,198)
MMBtu
$182
-
$
TOTAL IMPLEMENTED Savings:
$90,525
Cost:
$57,275
$44,933 710,861 $45,592 1,216 - - - - - - $44,933
710,861
kWh
$45,592
1,216
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost