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IAC Assessment: SD0527
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IAC Assessment: SD0527
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IAC Center San Diego State University
Assessment Year 2016
Principal Product Machined metal products
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 10,000
Annual Production 20,000 Pieces
Production Hrs. Annual 4,259
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $88,066 921,218 kWh $0.10
Electricity Demand $93,240 2,429 kW-months/year $38.39
Electricity Fees $5,957 - $ -
Natural Gas $425 55 MMBtu $7.67
TOTAL ENERGY COSTS $187,688
RECOMMENDED SAVINGS* $70,097 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,603
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$15,997
Cost:
$600
$(-3) (-26) - - $16,000 - $(-3)
(-26)
kWh
-
-
kW-months/year
$16,000
-
$
02: 2.1336 INSTALL EQUIPMENT TO UTILIZE WASTE FUEL Savings:
$14,603
Cost:
$79,274
$6,698 70,067 $7,905 206 - - $6,698
70,067
kWh
$7,905
206
kW-months/year
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$11,123
Cost:
$560
$11,123 116,374 - - - - $11,123
116,374
kWh
-
-
kW-months/year
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,941
Cost:
$13,433
$3,648 38,158 $5,328 139 $965 - $3,648
38,158
kWh
$5,328
139
kW-months/year
$965
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,598
Cost:
$200
$6,598 68,998 - - - - $6,598
68,998
kWh
-
-
kW-months/year
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,151
Cost:
$7,500
$2,540 26,563 $2,611 68 - - $2,540
26,563
kWh
$2,611
68
kW-months/year
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,088
Cost:
$1,000
$2,015 21,082 $2,073 54 - - $2,015
21,082
kWh
$2,073
54
kW-months/year
-
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,432
Cost:
$1,665
$672 7,027 $760 20 - - $672
7,027
kWh
$760
20
kW-months/year
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$701
Cost:
$200
$701 7,336 - - - - $701
7,336
kWh
-
-
kW-months/year
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$463
Cost:
$1,300
$229 2,392 $234 6 - - $229
2,392
kWh
$234
6
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$70,097
Cost:
$105,732
$34,221 357,971 $18,911 493 $16,965 - $34,221
357,971
kWh
$18,911
493
kW-months/year
$16,965
-
$
TOTAL IMPLEMENTED Savings:
$14,603
Cost:
$79,274
$6,698 70,067 $7,905 206 - - $6,698
70,067
kWh
$7,905
206
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost