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IAC Assessment: SD0535
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IAC Assessment: SD0535
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center San Diego State University
Assessment Year 2016
Principal Product Plastic Film & Packaging
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 270,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,553,414 20,509,034 kWh $0.08
Electricity Demand $981,385 41,040 kW-months/year $23.91
Electricity Fees $43,489 - $ -
Natural Gas $173,185 30,247 MMBtu $5.73
TOTAL ENERGY COSTS $2,751,473
RECOMMENDED SAVINGS* $483,459 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $356,950
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$324,317
Cost:
$112,783
$27,638 365,102 $15,187 634 - - - - $281,492 - $27,638
365,102
kWh
$15,187
634
kW-months/year
-
-
$
-
-
MMBtu
$281,492
-
$
02: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$110,770
Cost:
$402,000
$92,707 1,664,400 $54,515 2,280 - - $(-36,452) (-6,373) - - $92,707
1,664,400
kWh
$54,515
2,280
kW-months/year
-
-
$
$(-36,452)
(-6,373)
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,449
Cost:
$42,926
$17,657 233,245 $7,792 326 - - - - - - $17,657
233,245
kWh
$7,792
326
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,321
Cost:
$3,181
- - - - $9,321 - - - - - -
-
kWh
-
-
kW-months/year
$9,321
-
$
-
-
MMBtu
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,184
Cost:
$6,400
$7,184 94,902 - - - - - - - - $7,184
94,902
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,708
Cost:
$200
$5,708 75,409 - - - - - - - - $5,708
75,409
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.2693 USE WASTE HEAT STEAM FOR ABSORPTION REFRIGERATION Savings:
$710
Cost:
$3,100
$495 6,535 $215 9 - - - - - - $495
6,535
kWh
$215
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$483,459
Cost:
$570,590
$151,389 2,439,593 $77,709 3,249 $9,321 - $(-36,452) (-6,373) $281,492 - $151,389
2,439,593
kWh
$77,709
3,249
kW-months/year
$9,321
-
$
$(-36,452)
(-6,373)
MMBtu
$281,492
-
$
TOTAL IMPLEMENTED Savings:
$356,950
Cost:
$162,109
$52,479 693,249 $22,979 960 - - - - $281,492 - $52,479
693,249
kWh
$22,979
960
kW-months/year
-
-
$
-
-
MMBtu
$281,492
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost