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IAC Assessment: SD0541
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IAC Assessment: SD0541
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IAC Center San Diego State University
Assessment Year 2016
Principal Product Packaging Materials
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 88
Plant Area (Sq.Ft.) 110,000
Annual Production 250,000 Units
Production Hrs. Annual 8,760
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $358,787 4,619,390 kWh $0.08
Electricity Demand $274,165 10,510 kW-months/year $26.09
Electricity Fees $(-30,896) - $ -
TOTAL ENERGY COSTS $602,056
RECOMMENDED SAVINGS* $108,921 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,645
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$51,914
Cost:
$30,240
$45,422 584,590 $27,864 1,068 $(-21,372) (-2,849) $45,422
584,590
kWh
$27,864
1,068
kW-months/year
$(-21,372)
(-2,849)
MMBtu
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,692
Cost:
$1,454
$1,152 14,827 $540 21 - - $1,152
14,827
kWh
$540
21
kW-months/year
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,995
Cost:
$4,078
$3,422 44,045 $1,573 60 - - $3,422
44,045
kWh
$1,573
60
kW-months/year
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$976
Cost:
$324
$621 7,984 $355 14 - - $621
7,984
kWh
$355
14
kW-months/year
-
-
MMBtu
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$13,025
Cost:
$17,000
$8,921 114,813 $4,104 157 - - $8,921
114,813
kWh
$4,104
157
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,362
Cost:
$200
$6,362 81,877 - - - - $6,362
81,877
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,385
Cost:
$2,800
$4,287 55,170 $2,098 80 - - $4,287
55,170
kWh
$2,098
80
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,632
Cost:
$12,913
$5,919 76,168 $2,713 104 - - $5,919
76,168
kWh
$2,713
104
kW-months/year
-
-
MMBtu
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$6,061
Cost:
$14,800
$5,796 74,597 $265 10 - - $5,796
74,597
kWh
$265
10
kW-months/year
-
-
MMBtu
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$7,037
Cost:
$270
$7,037 90,587 - - - - $7,037
90,587
kWh
-
-
kW-months/year
-
-
MMBtu
11: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,842
Cost:
$1,098
$1,842 23,709 - - - - $1,842
23,709
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$108,921
Cost:
$85,177
$90,781 1,168,367 $39,512 1,515 $(-21,372) (-2,849) $90,781
1,168,367
kWh
$39,512
1,515
kW-months/year
$(-21,372)
(-2,849)
MMBtu
TOTAL IMPLEMENTED Savings:
$50,645
Cost:
$54,737
$38,997 501,900 $11,648 447 - - $38,997
501,900
kWh
$11,648
447
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas