IAC logo
IAC Assessment: SD0556
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0556
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2017
Principal Product Turbine component repair
NAICS 336412 - Aircraft Engine and Engine Parts Manufacturing
SIC 3724 - Aircraft Engines And Engine Parts
Sales $10,000,000-$50,000,000
# of Employees 121
Plant Area (Sq.Ft.) 100,000
Annual Production 92,000 Pieces
Production Hrs. Annual 6,240
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $561,059 5,764,411 kWh $0.10
Electricity Demand $429,988 14,128 kW-months/year $30.44
Electricity Fees $(-54,560) - $ -
Natural Gas $43,393 6,271 MMBtu $6.92
TOTAL ENERGY COSTS $979,880
RECOMMENDED SAVINGS* $212,829 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $138,725
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$57,756
Cost:
$205,000
$(-4,425) (-45,625) $62,181 2,700 - - - - $(-4,425)
(-45,625)
kWh
$62,181
2,700
kW-months/year
-
-
MMBtu
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$36,675
Cost:
$3,790
$34,560 355,187 $14,094 463 $(-11,979) (-1,731) - - $34,560
355,187
kWh
$14,094
463
kW-months/year
$(-11,979)
(-1,731)
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$23,797
Cost:
$36,600
$23,797 244,571 - - - - - - $23,797
244,571
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,198
Cost:
$27,633
$11,549 118,696 $8,206 270 - - $443 - $11,549
118,696
kWh
$8,206
270
kW-months/year
-
-
MMBtu
$443
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$20,046
Cost:
$53,400
$10,810 111,139 $9,236 303 - - - - $10,810
111,139
kWh
$9,236
303
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$18,591
Cost:
$10,800
$18,591 191,061 - - - - - - $18,591
191,061
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,514
Cost:
$21,100
$17,514 180,004 - - - - - - $17,514
180,004
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$5,696
Cost:
$2,740
$5,696 58,542 - - - - - - $5,696
58,542
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,278
Cost:
$16,770
$4,278 43,974 - - - - - - $4,278
43,974
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,658
Cost:
$10,285
$3,658 37,590 - - - - - - $3,658
37,590
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,718
Cost:
$1,300
$2,718 27,930 - - - - - - $2,718
27,930
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,902
Cost:
$200
$1,902 19,551 - - - - - - $1,902
19,551
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$212,829
Cost:
$389,618
$130,648 1,342,620 $93,717 3,736 $(-11,979) (-1,731) $443 - $130,648
1,342,620
kWh
$93,717
3,736
kW-months/year
$(-11,979)
(-1,731)
MMBtu
$443
-
$
TOTAL IMPLEMENTED Savings:
$138,725
Cost:
$319,433
$58,659 602,756 $79,623 3,273 - - $443 - $58,659
602,756
kWh
$79,623
3,273
kW-months/year
-
-
MMBtu
$443
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost