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IAC Assessment: SD0640
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IAC Assessment: SD0640
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IAC Center San Diego State University
Assessment Year 2023
Principal Product Precision Machining (CNC) Services
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 38
Plant Area (Sq.Ft.) 12,800
Annual Production 140,000 Units
Production Hrs. Annual 4,080
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $53,531 480,777 kWh $0.11
Electricity Demand $41,837 1,218 kW-months/year $34.35
Electricity Fees $14,954 - $ -
TOTAL ENERGY COSTS $128,322
RECOMMENDED SAVINGS* $78,597 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $78,597
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ gal $ $
01: 3.8113 PREVENT EXCESSIVE SOLVENT USAGE (OPERATOR TRAINING) Savings:
$11,699
Cost:
$6,300
- - - - $11,699 495 - - -
-
kWh
-
-
kW-months/year
$11,699
495
gal
-
-
$
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$49,059
Cost:
$77,697
$21,854 196,350 $27,205 792 - - - - $21,854
196,350
kWh
$27,205
792
kW-months/year
-
-
gal
-
-
$
03: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$4,401
Cost:
$6,200
$4,401 39,546 - - - - - - $4,401
39,546
kWh
-
-
kW-months/year
-
-
gal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,191
Cost:
$8,424
$1,044 9,381 $1,131 33 - - $16 - $1,044
9,381
kWh
$1,131
33
kW-months/year
-
-
gal
$16
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$440
Cost:
$570
$255 2,295 $185 5 - - - - $255
2,295
kWh
$185
5
kW-months/year
-
-
gal
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$641
Cost:
$1,749
$366 3,290 $275 8 - - - - $366
3,290
kWh
$275
8
kW-months/year
-
-
gal
-
-
$
07: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$9,071
Cost:
$1,121
$(-2,573) (-23,112) $11,644 339 - - - - $(-2,573)
(-23,112)
kWh
$11,644
339
kW-months/year
-
-
gal
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,095
Cost:
$3,366
$635 5,707 $460 13 - - - - $635
5,707
kWh
$460
13
kW-months/year
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$78,597
Cost:
$105,427
$25,982 233,457 $40,900 1,191 $11,699 495 $16 - $25,982
233,457
kWh
$40,900
1,191
kW-months/year
$11,699
495
gal
$16
-
$
TOTAL IMPLEMENTED Savings:
$78,597
Cost:
$105,427
$25,982 233,457 $40,900 1,191 $11,699 495 $16 - $25,982
233,457
kWh
$40,900
1,191
kW-months/year
$11,699
495
gal
$16
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $
Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes