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IAC Assessment: SD0647
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IAC Assessment: SD0647
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center San Diego State University
Assessment Year 2024
Principal Product Rivets, Nuts and Bolts
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 267,000
Annual Production 1,224 Units
Production Hrs. Annual 5,304
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,175,586 11,057,298 kWh $0.11
Electricity Demand $842,026 21,924 kW-months/year $38.41
Electricity Fees $162,325 - $ -
Natural Gas $155,677 22,095 MMBtu $7.05
TOTAL ENERGY COSTS $2,335,614
RECOMMENDED SAVINGS* $964,634 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$14,500
Cost:
$750
$14,500 136,409 - - - - $14,500
136,409
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,387
Cost:
$5,929
$6,941 65,299 $3,446 90 - - $6,941
65,299
kWh
$3,446
90
kW-months/year
-
-
MMBtu
03: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$466,298
Cost:
$706,336
$189,746 1,785,000 $276,552 7,200 - - $189,746
1,785,000
kWh
$276,552
7,200
kW-months/year
-
-
MMBtu
04: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$344,818
Cost:
-
$(-23,918) (-225,000) $368,736 9,600 - - $(-23,918)
(-225,000)
kWh
$368,736
9,600
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,235
Cost:
$2,159
$2,688 25,284 $1,547 40 - - $2,688
25,284
kWh
$1,547
40
kW-months/year
-
-
MMBtu
06: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$26,607
Cost:
$61,000
$26,607 250,303 - - - - $26,607
250,303
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,358
Cost:
$3,000
$1,591 14,965 $2,767 72 - - $1,591
14,965
kWh
$2,767
72
kW-months/year
-
-
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,755
Cost:
$18,170
$7,441 70,000 $4,314 112 - - $7,441
70,000
kWh
$4,314
112
kW-months/year
-
-
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$24,688
Cost:
$70,199
$9,012 84,784 $15,676 408 - - $9,012
84,784
kWh
$15,676
408
kW-months/year
-
-
MMBtu
10: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$14,883
Cost:
$5,765
- - - - $14,883 2,111 -
-
kWh
-
-
kW-months/year
$14,883
2,111
MMBtu
11: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$42,105
Cost:
-
- - $42,105 1,096 - - -
-
kWh
$42,105
1,096
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$964,634
Cost:
$873,308
$234,608 2,207,044 $715,143 18,619 $14,883 2,111 $234,608
2,207,044
kWh
$715,143
18,619
kW-months/year
$14,883
2,111
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas