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IAC Assessment: SD0649
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IAC Assessment: SD0649
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center San Diego State University
Assessment Year 2024
Principal Product Fasteners
NAICS 339993 - Fastener, Button, Needle, and Pin Manufacturing
SIC 3965 - Fasteners, Buttons, Needles, & Pins
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 179,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 5,967
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,108,558 10,340,808 kWh $0.11
Electricity Demand $777,479 19,296 kW-months/year $40.29
Electricity Fees $59,503 - $ -
Natural Gas $172,433 35,701 MMBtu $4.83
TOTAL ENERGY COSTS $2,117,973
RECOMMENDED SAVINGS* $2,230,054 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,738
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,802
Cost:
$16,517
$7,083 66,073 $3,719 92 - - $7,083
66,073
kWh
$3,719
92
kW-months/year
-
-
MMBtu
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$742,364
Cost:
$1,089,169
$295,065 2,752,470 $447,299 11,102 - - $295,065
2,752,470
kWh
$447,299
11,102
kW-months/year
-
-
MMBtu
03: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$657,585
Cost:
-
$(-44,227) (-412,560) $701,812 17,419 - - $(-44,227)
(-412,560)
kWh
$701,812
17,419
kW-months/year
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$142,164
Cost:
$183,960
$73,099 681,891 $69,065 1,714 - - $73,099
681,891
kWh
$69,065
1,714
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$52,035
Cost:
$39,675
$29,634 276,431 $22,401 556 - - $29,634
276,431
kWh
$22,401
556
kW-months/year
-
-
MMBtu
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$570,483
Cost:
-
- - $570,483 14,158 - - -
-
kWh
$570,483
14,158
kW-months/year
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$40,936
Cost:
$125,410
$23,313 217,469 $17,623 437 - - $23,313
217,469
kWh
$17,623
437
kW-months/year
-
-
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$916
Cost:
$3,000
- - - - $916 190 -
-
kWh
-
-
kW-months/year
$916
190
MMBtu
09: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$12,769
Cost:
$40,200
$12,769 119,111 - - - - $12,769
119,111
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$2,230,054
Cost:
$1,497,931
$396,736 3,700,885 $1,832,402 45,479 $916 190 $396,736
3,700,885
kWh
$1,832,402
45,479
kW-months/year
$916
190
MMBtu
TOTAL IMPLEMENTED Savings:
$51,738
Cost:
$141,927
$30,396 283,542 $21,342 530 - - $30,396
283,542
kWh
$21,342
530
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas