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IAC Assessment: SD0651
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IAC Assessment: SD0651
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center San Diego State University
Assessment Year 2024
Principal Product Powder and Marine Coating
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 37,900
Annual Production 135,270 Pieces
Production Hrs. Annual 5,610
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $293,769 631,736 kWh $0.47
Electricity Demand $35,300 1,668 kW-months/year $21.17
Electricity Fees $(-29,064) - $ -
Natural Gas $41,902 3,627 MMBtu $11.55
TOTAL ENERGY COSTS $341,907
RECOMMENDED SAVINGS* $536,126 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,718
Cost:
$13,000
$11,582 24,907 $1,086 51 - - $50 - $11,582
24,907
kWh
$1,086
51
kW-months/year
-
-
MMBtu
$50
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,839
Cost:
$5,082
$4,409 9,482 $430 20 - - - - $4,409
9,482
kWh
$430
20
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,680
Cost:
$7,000
- - - - $2,680 232 - - -
-
kWh
-
-
kW-months/year
$2,680
232
MMBtu
-
-
$
04: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$363,506
Cost:
$261,344
$307,109 660,450 $56,397 2,664 - - - - $307,109
660,450
kWh
$56,397
2,664
kW-months/year
-
-
MMBtu
-
-
$
05: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$21,799
Cost:
-
$(-16,688) (-35,888) $38,487 1,818 - - - - $(-16,688)
(-35,888)
kWh
$38,487
1,818
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$3,499
Cost:
$4,191
$3,499 7,525 - - - - - - $3,499
7,525
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,662
Cost:
$10,406
$6,982 15,016 $680 32 - - - - $6,982
15,016
kWh
$680
32
kW-months/year
-
-
MMBtu
-
-
$
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$41,268
Cost:
$1,200
$39,720 85,420 $1,548 73 - - - - $39,720
85,420
kWh
$1,548
73
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$12,214
Cost:
$5,037
$12,214 26,267 - - - - - - $12,214
26,267
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$30,573
Cost:
$17,505
- - - - $30,573 2,647 - - -
-
kWh
-
-
kW-months/year
$30,573
2,647
MMBtu
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,767
Cost:
$1,590
$5,255 11,300 $512 24 - - - - $5,255
11,300
kWh
$512
24
kW-months/year
-
-
MMBtu
-
-
$
12: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$936
Cost:
$220
- - - - $936 81 - - -
-
kWh
-
-
kW-months/year
$936
81
MMBtu
-
-
$
13: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$28,665
Cost:
$4,080
$28,665 61,646 - - - - - - $28,665
61,646
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$536,126
Cost:
$330,655
$402,747 866,125 $99,140 4,683 $34,189 2,960 $50 - $402,747
866,125
kWh
$99,140
4,683
kW-months/year
$34,189
2,960
MMBtu
$50
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material