Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | San Diego State University |
|---|---|
| Assessment Year | 2024 |
| Principal Product | Powder Coating |
| NAICS | 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479 - Metal Coating And Allied Services |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 92 |
| Plant Area (Sq.Ft.) | 98,000 |
| Annual Production | 100,000 Units |
| Production Hrs. Annual | 4,080 |
| Location (State) | CA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $232,210 | 1,391,027 | kWh | $0.17 |
| Electricity Demand | $167,724 | 5,926 | kW-months/year | $28.30 |
| Electricity Fees | $11,316 | - | $ | - |
| Natural Gas | $386,108 | 29,356 | MMBtu | $13.15 |
| TOTAL ENERGY COSTS | $797,358 | |||
| RECOMMENDED SAVINGS* | $550,978 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $10,198 Cost: $8,767 |
$7,053 | 42,258 | $3,071 | 109 | - | - | $74 | - |
$7,053 42,258 kWh |
$3,071 109 kW-months/year |
- - MMBtu |
$74 - $ |
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| 02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY |
Savings: $250,838 Cost: $353,389 |
$148,958 | 892,500 | $101,880 | 3,600 | - | - | - | - |
$148,958 892,500 kWh |
$101,880 3,600 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL |
Savings: $142,534 Cost: - |
$(-18,776) | (-112,500) | $161,310 | 5,700 | - | - | - | - |
$(-18,776) (-112,500) kWh |
$161,310 5,700 kW-months/year |
- - MMBtu |
- - $ |
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| 04: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING |
Savings: $2,512 Cost: $688 |
- | - | - | - | $2,512 | 191 | - | - |
- - kWh |
- - kW-months/year |
$2,512 191 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $19,698 Cost: $13,276 |
$11,830 | 70,880 | $7,868 | 278 | - | - | - | - |
$11,830 70,880 kWh |
$7,868 278 kW-months/year |
- - MMBtu |
- - $ |
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| 06: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES |
Savings: $88,120 Cost: $102,485 |
- | - | - | - | $88,120 | 6,701 | - | - |
- - kWh |
- - kW-months/year |
$88,120 6,701 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,448 Cost: $3,388 |
$845 | 5,064 | $603 | 21 | - | - | - | - |
$845 5,064 kWh |
$603 21 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM |
Savings: $4,393 Cost: $6,286 |
$4,393 | 26,318 | - | - | - | - | - | - |
$4,393 26,318 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $978 Cost: $4,000 |
- | - | - | - | $978 | 74 | - | - |
- - kWh |
- - kW-months/year |
$978 74 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $7,579 Cost: $33,698 |
$4,426 | 26,520 | $3,153 | 111 | - | - | - | - |
$4,426 26,520 kWh |
$3,153 111 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $4,089 Cost: $2,000 |
$4,089 | 24,499 | - | - | - | - | - | - |
$4,089 24,499 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $3,888 Cost: $11,237 |
$3,888 | 23,298 | - | - | - | - | - | - |
$3,888 23,298 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| 13: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $14,703 Cost: $2,400 |
$14,703 | 88,093 | - | - | - | - | - | - |
$14,703 88,093 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $550,978 Cost: $541,614 |
$181,409 | 1,086,930 | $277,885 | 9,819 | $91,610 | 6,966 | $74 | - | $181,409 1,086,930 kWh |
$277,885 9,819 kW-months/year |
$91,610 6,966 MMBtu |
$74 - $ |
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| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||