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IAC Assessment: SD0653
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IAC Assessment: SD0653
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 2024
Principal Product Plastic Products
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 48
Plant Area (Sq.Ft.) 28,000
Annual Production 5,000,000 Units
Production Hrs. Annual 6,120
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $121,261 895,383 kWh $0.14
Electricity Demand $101,494 2,820 kW-months/year $35.99
Electricity Fees $6,533 - $ -
Natural Gas $3,547 121 MMBtu $29.34
TOTAL ENERGY COSTS $232,835
RECOMMENDED SAVINGS* $333,187 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Primary Product Electricity Usage Electricity Demand Primary Product
$ kWh $ kW-months/year $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$121,184
Cost:
$170,933
$58,489 431,970 $62,695 1,742 - - $58,489
431,970
kWh
$62,695
1,742
kW-months/year
-
-
$
02: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$91,923
Cost:
-
$(-7,373) (-54,450) $99,296 2,759 - - $(-7,373)
(-54,450)
kWh
$99,296
2,759
kW-months/year
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,208
Cost:
$1,590
$2,337 17,258 $871 24 - - $2,337
17,258
kWh
$871
24
kW-months/year
-
-
$
04: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$3,133
Cost:
$8,720
$3,133 23,140 - - - - $3,133
23,140
kWh
-
-
kW-months/year
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,223
Cost:
$1,822
$802 5,924 $407 11 $14 - $802
5,924
kWh
$407
11
kW-months/year
$14
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$995
Cost:
$2,202
$570 4,209 $425 12 - - $570
4,209
kWh
$425
12
kW-months/year
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,867
Cost:
$3,608
$3,362 24,832 $2,505 70 - - $3,362
24,832
kWh
$2,505
70
kW-months/year
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$751
Cost:
$500
$751 5,544 - - - - $751
5,544
kWh
-
-
kW-months/year
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$15,105
Cost:
$27,075
$7,396 54,620 $7,709 214 - - $7,396
54,620
kWh
$7,709
214
kW-months/year
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$38,544
Cost:
$64,866
$18,872 139,380 $19,672 547 - - $18,872
139,380
kWh
$19,672
547
kW-months/year
-
-
$
11: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$275
Cost:
$157
$135 993 $140 4 - - $135
993
kWh
$140
4
kW-months/year
-
-
$
12: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$50,979
Cost:
$44,800
$35,978 265,713 $15,001 417 - - $35,978
265,713
kWh
$15,001
417
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$333,187
Cost:
$326,273
$124,452 919,133 $208,721 5,799 $14 - $124,452
919,133
kWh
$208,721
5,799
kW-months/year
$14
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Primary Product Electricity Usage Electricity Demand Primary Product