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IAC Assessment: SF0013
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IAC Assessment: SF0013
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IAC Center San Francisco State University
Assessment Year 1993
Principal Product Ferrous Castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 41,000
Annual Production 2,187 Tons
Production Hrs. Annual 2,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $206,268 1,987,397 kWh $0.10
Natural Gas $29,276 5,473 MMBtu $5.35
TOTAL ENERGY COSTS $235,544
RECOMMENDED SAVINGS* $29,608 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,863
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,691
Cost:
$1,500
$11,691 140,973 - - $11,691
140,973
kWh
-
-
MMBtu
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,019
Cost:
$7,074
$3,019 29,015 - - $3,019
29,015
kWh
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,004
Cost:
$2,096
$1,004 9,672 - - $1,004
9,672
kWh
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,853
Cost:
$17,500
$8,853 85,287 - - $8,853
85,287
kWh
-
-
MMBtu
05: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$1,892
Cost:
$8,189
- - $1,892 354 -
-
kWh
$1,892
354
MMBtu
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,149
Cost:
$2,500
- - $3,149 587 -
-
kWh
$3,149
587
MMBtu
TOTAL RECOMMENDED Savings:
$29,608
Cost:
$38,859
$24,567 264,947 $5,041 941 $24,567
264,947
kWh
$5,041
941
MMBtu
TOTAL IMPLEMENTED Savings:
$18,863
Cost:
$13,170
$15,714 179,660 $3,149 587 $15,714
179,660
kWh
$3,149
587
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas