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IAC Assessment: SF0056
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IAC Assessment: SF0056
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IAC Center San Francisco State University
Assessment Year 1995
Principal Product Printed Circuit Boards
NAICS n/a
SIC 3672 - Printed Circuit Boards
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 40,000
Annual Production 750 Thousand Feet
Production Hrs. Annual 4,576
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $430,056 4,073,564 kWh $0.11
Natural Gas $184,968 34,340 MMBtu $5.39
TOTAL ENERGY COSTS $615,024
RECOMMENDED SAVINGS* $571,597 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $190,787
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes
$ kWh $ MMBtu $ Tgal $ lb $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$850
Cost:
$708
$850 7,913 - - - - - - - - - - $850
7,913
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,130
Cost:
$4,400
$3,130 29,601 - - - - - - - - - - $3,130
29,601
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$9,070
Cost:
$21,000
$9,070 109,906 - - - - - - - - - - $9,070
109,906
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,751
Cost:
$250
$4,751 45,135 - - - - - - - - - - $4,751
45,135
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$87,599
Cost:
$18,750
$87,599 829,719 - - - - - - - - - - $87,599
829,719
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$56,940
Cost:
$140,000
$56,940 - - - - - - - - - - - $56,940
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$791
Cost:
$1,680
$791 7,620 - - - - - - - - - - $791
7,620
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
08: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$194,002
Cost:
$547,100
$427,993 4,073,564 $(-233,991) (-43,441) - - - - - - - - $427,993
4,073,564
kWh
$(-233,991)
(-43,441)
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
09: 3.1223 USE FOG NOZZLES / SPRAY RINSING INSTEAD OF IMMERSION RINSING Savings:
$29,556
Cost:
$3,040
- - - - $27,032 2,231,000 $2,524 12,061 - - - - -
-
kWh
-
-
MMBtu
$27,032
2,231,000
Tgal
$2,524
12,061
lb
-
-
lb
-
-
$
10: 3.1227 USE COUNTER-CURRENT RINSING TO REDUCE RINSE WATER VOLUME (GRAVURE) Savings:
$1,680
Cost:
$3,546
- - - - $1,493 1,315,340 - - - - $187 - -
-
kWh
-
-
MMBtu
$1,493
1,315,340
Tgal
-
-
lb
-
-
lb
$187
-
$
11: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$5,490
Cost:
-
- - - - - - $242 6,115 - - $5,248 - -
-
kWh
-
-
MMBtu
-
-
Tgal
$242
6,115
lb
-
-
lb
$5,248
-
$
12: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$177,738
Cost:
$250,240
- - - - - - - - $177,738 301,947 - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$177,738
301,947
lb
-
-
$
TOTAL RECOMMENDED Savings:
$571,597
Cost:
$990,714
$591,124 5,103,458 $(-233,991) (-43,441) $28,525 3,546,340 $2,766 18,176 $177,738 301,947 $5,435 - $591,124
5,103,458
kWh
$(-233,991)
(-43,441)
MMBtu
$28,525
3,546,340
Tgal
$2,766
18,176
lb
$177,738
301,947
lb
$5,435
-
$
TOTAL IMPLEMENTED Savings:
$190,787
Cost:
$172,374
$154,061 919,988 - - $28,525 3,546,340 $2,766 18,176 - - $5,435 - $154,061
919,988
kWh
-
-
MMBtu
$28,525
3,546,340
Tgal
$2,766
18,176
lb
-
-
lb
$5,435
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ lb $ $
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes