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IAC Assessment: SF0103
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IAC Center San Francisco State University
Assessment Year 1996
Principal Product Large Diameter pipe Bending, Cutting and Distributing
NAICS n/a
SIC 3490 -
Sales $50,000,000-$100,000,000
# of Employees 110
Plant Area (Sq.Ft.) 300,000
Annual Production 4,950 Thousand Feet
Production Hrs. Annual 5,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,812 1,111,958 kWh $0.07
Electricity Demand $97,226 7,407 kW-months/year $13.13
Natural Gas $17,182 2,457 MMBtu $6.99
TOTAL ENERGY COSTS $197,667
RECOMMENDED SAVINGS* $38,355 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,256
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$672
Cost:
$1,151
$367 4,982 $305 23 - - - - - - - - $367
4,982
kWh
$305
23
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,374
Cost:
$15,660
$3,850 52,462 $3,524 269 - - - - - - - - $3,850
52,462
kWh
$3,524
269
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$8,361
Cost:
$15,000
$4,133 55,979 $4,228 322 - - - - - - - - $4,133
55,979
kWh
$4,228
322
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,090
Cost:
$2,191
- - $2,090 - - - - - - - - - -
-
kWh
$2,090
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$544
Cost:
$466
$284 3,810 $260 20 - - - - - - - - $284
3,810
kWh
$260
20
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,907
Cost:
$2,360
$1,907 25,791 - - - - - - - - - - $1,907
25,791
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,532
Cost:
$2,100
$3,532 48,066 - - - - - - - - - - $3,532
48,066
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$5,012
Cost:
$4,360
- - - - $5,012 721 - - - - - - -
-
kWh
-
-
kW-months/year
$5,012
721
MMBtu
-
-
lb
-
-
$
-
-
Tgal
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$581
Cost:
-
$356 5,862 $225 21 - - - - - - - - $356
5,862
kWh
$225
21
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,737
Cost:
$4,970
$2,900 39,273 $1,837 140 - - - - - - - - $2,900
39,273
kWh
$1,837
140
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
11: 3.4151 MINIMIZE WATER USAGE Savings:
$734
Cost:
$2,079
- - - - - - - - - - $734 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$734
-
Tgal
12: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$571
Cost:
-
- - - - - - $571 5,600 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$571
5,600
lb
-
-
$
-
-
Tgal
13: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$2,240
Cost:
$859
- - - - - - - - $2,240 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$2,240
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$38,355
Cost:
$51,196
$17,329 236,225 $12,469 795 $5,012 721 $571 5,600 $2,240 - $734 - $17,329
236,225
kWh
$12,469
795
kW-months/year
$5,012
721
MMBtu
$571
5,600
lb
$2,240
-
$
$734
-
Tgal
TOTAL IMPLEMENTED Savings:
$10,256
Cost:
$10,300
$7,155 98,183 $2,367 184 - - - - - - $734 - $7,155
98,183
kWh
$2,367
184
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$734
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Water Consumption