IAC logo
IAC Assessment: SF0107
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SF0107
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Francisco State University
Assessment Year 1997
Principal Product Injection Molding Parts
NAICS n/a
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 100,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $131,382 1,474,795 kWh $0.09
Electricity Demand $21,249 5,124 kW-months/year $4.15
Natural Gas $5,239 734 MMBtu $7.14
TOTAL ENERGY COSTS $166,963
RECOMMENDED SAVINGS* $27,047 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,019
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$119
Cost:
$11,984
$23 7,327 $96 699 - - - - $23
7,327
kWh
$96
699
kW-months/year
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,990
Cost:
$16,568
$5,521 61,841 $1,469 354 - - - - $5,521
61,841
kWh
$1,469
354
kW-months/year
-
-
lb
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$435
Cost:
$360
$343 3,810 $92 22 - - - - $343
3,810
kWh
$92
22
kW-months/year
-
-
lb
-
-
$
04: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$1,601
Cost:
$7,400
$1,262 14,068 $339 82 - - - - $1,262
14,068
kWh
$339
82
kW-months/year
-
-
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,713
Cost:
-
$2,490 27,843 $223 54 - - - - $2,490
27,843
kWh
$223
54
kW-months/year
-
-
lb
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,365
Cost:
$3,180
$905 10,258 $460 111 - - - - $905
10,258
kWh
$460
111
kW-months/year
-
-
lb
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,395
Cost:
-
$3,116 34,877 $279 67 - - - - $3,116
34,877
kWh
$279
67
kW-months/year
-
-
lb
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$766
Cost:
$2,301
$766 8,499 - - - - - - $766
8,499
kWh
-
-
kW-months/year
-
-
lb
-
-
$
09: 3.1121 USE MORE EFFICIENT ADHESIVE APPLICATORS Savings:
$7,120
Cost:
$5,285
- - - - $4,680 99,840 $2,440 - -
-
kWh
-
-
kW-months/year
$4,680
99,840
lb
$2,440
-
$
10: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$2,543
Cost:
$1,200
- - - - - - $2,543 - -
-
kWh
-
-
kW-months/year
-
-
lb
$2,543
-
$
TOTAL RECOMMENDED Savings:
$27,047
Cost:
$48,278
$14,426 168,523 $2,958 1,389 $4,680 99,840 $4,983 - $14,426
168,523
kWh
$2,958
1,389
kW-months/year
$4,680
99,840
lb
$4,983
-
$
TOTAL IMPLEMENTED Savings:
$16,019
Cost:
$38,613
$13,521 158,265 $2,498 1,278 - - - - $13,521
158,265
kWh
$2,498
1,278
kW-months/year
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes