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IAC Assessment: SF0107
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IAC Assessment: SF0107
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IAC Center San Francisco State University
Assessment Year 1997
Principal Product Injection Molding Parts
NAICS n/a
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 100,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $131,382 1,474,795 kWh $0.09
Electricity Demand $21,249 5,124 kW-months/year $4.15
Natural Gas $5,239 734 MMBtu $7.14
TOTAL ENERGY COSTS $166,963
RECOMMENDED SAVINGS* $27,047 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,019
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$119
Cost:
$11,984
$23 7,327 $96 699 - - - - $23
7,327
kWh
$96
699
kW-months/year
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,990
Cost:
$16,568
$5,521 61,841 $1,469 354 - - - - $5,521
61,841
kWh
$1,469
354
kW-months/year
-
-
lb
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$435
Cost:
$360
$343 3,810 $92 22 - - - - $343
3,810
kWh
$92
22
kW-months/year
-
-
lb
-
-
$
04: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$1,601
Cost:
$7,400
$1,262 14,068 $339 82 - - - - $1,262
14,068
kWh
$339
82
kW-months/year
-
-
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,713
Cost:
-
$2,490 27,843 $223 54 - - - - $2,490
27,843
kWh
$223
54
kW-months/year
-
-
lb
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,365
Cost:
$3,180
$905 10,258 $460 111 - - - - $905
10,258
kWh
$460
111
kW-months/year
-
-
lb
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,395
Cost:
-
$3,116 34,877 $279 67 - - - - $3,116
34,877
kWh
$279
67
kW-months/year
-
-
lb
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$766
Cost:
$2,301
$766 8,499 - - - - - - $766
8,499
kWh
-
-
kW-months/year
-
-
lb
-
-
$
09: 3.1121 USE MORE EFFICIENT ADHESIVE APPLICATORS Savings:
$7,120
Cost:
$5,285
- - - - $4,680 99,840 $2,440 - -
-
kWh
-
-
kW-months/year
$4,680
99,840
lb
$2,440
-
$
10: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$2,543
Cost:
$1,200
- - - - - - $2,543 - -
-
kWh
-
-
kW-months/year
-
-
lb
$2,543
-
$
TOTAL RECOMMENDED Savings:
$27,047
Cost:
$48,278
$14,426 168,523 $2,958 1,389 $4,680 99,840 $4,983 - $14,426
168,523
kWh
$2,958
1,389
kW-months/year
$4,680
99,840
lb
$4,983
-
$
TOTAL IMPLEMENTED Savings:
$16,019
Cost:
$38,613
$13,521 158,265 $2,498 1,278 - - - - $13,521
158,265
kWh
$2,498
1,278
kW-months/year
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes