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IAC Assessment: SF0134
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IAC Center San Francisco State University
Assessment Year 1998
Principal Product Baked Goods
NAICS n/a
SIC 2051 - Bread, Cake, And Related Products
Sales $50,000,000-$100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 85,000
Annual Production 55,000,000 Pounds
Production Hrs. Annual 5,460
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $390,828 8,047,480 kWh $0.05
Electricity Demand $202,630 16,036 kW-months/year $12.64
Natural Gas $228,684 61,083 MMBtu $3.74
TOTAL ENERGY COSTS $877,222
RECOMMENDED SAVINGS* $84,905 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $70,647
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,778
Cost:
-
$1,004 20,809 $774 61 - - - - - - - - - - $1,004
20,809
kWh
$774
61
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,690
Cost:
$1,675
$3,769 77,667 $1,921 152 - - - - - - - - - - $3,769
77,667
kWh
$1,921
152
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$622
Cost:
$390
$396 8,206 $226 18 - - - - - - - - - - $396
8,206
kWh
$226
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,279
Cost:
$2,814
$2,058 42,497 $1,221 97 - - - - - - - - - - $2,058
42,497
kWh
$1,221
97
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$14,457
Cost:
$30,000
$13,335 274,619 $1,122 89 - - - - - - - - - - $13,335
274,619
kWh
$1,122
89
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,458
Cost:
$71,304
$19,389 399,179 $8,069 638 - - - - - - - - - - $19,389
399,179
kWh
$8,069
638
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$3,216
Cost:
$8,500
- - - - $3,216 859 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,216
859
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
08: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$2,339
Cost:
$250
- - - - - - - - $2,339 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,339
-
lb
-
-
$
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,634
Cost:
$250
- - - - - - - - $2,634 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,634
-
lb
-
-
$
-
-
$
10: 3.4155 METER WASTE WATER Savings:
$5,934
Cost:
$4,500
- - - - - - $5,934 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,934
-
Tgal
-
-
lb
-
-
$
-
-
$
11: 4.1230 REDUCE DEFECTS BY REDUCING PRODUCT TIPPING Savings:
$17,498
Cost:
$1,140
- - - - - - - - - - $4,498 - $13,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$4,498
-
$
$13,000
-
$
TOTAL RECOMMENDED Savings:
$84,905
Cost:
$120,823
$39,951 822,977 $13,333 1,055 $3,216 859 $5,934 - $4,973 - $4,498 - $13,000 - $39,951
822,977
kWh
$13,333
1,055
kW-months/year
$3,216
859
MMBtu
$5,934
-
Tgal
$4,973
-
lb
$4,498
-
$
$13,000
-
$
TOTAL IMPLEMENTED Savings:
$70,647
Cost:
$114,398
$36,182 745,310 $11,412 903 $3,216 859 - - $2,339 - $4,498 - $13,000 - $36,182
745,310
kWh
$11,412
903
kW-months/year
$3,216
859
MMBtu
-
-
Tgal
$2,339
-
lb
$4,498
-
$
$13,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material