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IAC Assessment: SF0155
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IAC Assessment: SF0155
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IAC Center San Francisco State University
Assessment Year 1998
Principal Product Composite Material
NAICS n/a
SIC 2295 - Coated Fabrics, Not Rubberized
Sales $100,000,000-$500,000,000
# of Employees 210
Plant Area (Sq.Ft.) 120,000
Annual Production 8,000,000 Units
Production Hrs. Annual 7,488
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $384,268 7,071,219 kWh $0.05
Electricity Demand $176,030 13,156 kW-months/year $13.38
Natural Gas $485,219 135,343 MMBtu $3.59
TOTAL ENERGY COSTS $1,391,795
RECOMMENDED SAVINGS* $724,126 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,426
Cost:
-
$2,426 53,341 - - - - - - - - - - - - - - $2,426
53,341
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$17,964
Cost:
$17,964
$12,858 238,277 $5,106 382 - - - - - - - - - - - - $12,858
238,277
kWh
$5,106
382
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,497
Cost:
$1,932
$2,503 46,307 $994 74 - - - - - - - - - - - - $2,503
46,307
kWh
$994
74
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,544
Cost:
$2,912
$2,537 46,893 $1,007 75 - - - - - - - - - - - - $2,537
46,893
kWh
$1,007
75
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,748
Cost:
$3,316
$1,967 36,342 $781 58 - - - - - - - - - - - - $1,967
36,342
kWh
$781
58
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$4,531
Cost:
$6,000
$3,733 54,220 $798 60 - - - - - - - - - - - - $3,733
54,220
kWh
$798
60
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$5,467
Cost:
$8,500
- - - - - - $5,467 1,523 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,467
1,523
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,625
Cost:
$8,548
- - - - $4,625 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,625
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$75,844
Cost:
$200,000
- - - - $75,844 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$75,844
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,609
Cost:
$52,880
$10,461 193,728 $4,148 310 - - - - - - - - - - - - $10,461
193,728
kWh
$4,148
310
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$13,390
Cost:
-
- - - - - - - - $13,390 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$13,390
-
lb
-
-
$
-
-
$
-
-
$
12: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$18,170
Cost:
-
- - - - - - - - $18,170 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$18,170
-
lb
-
-
$
-
-
$
-
-
$
13: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$1,200
Cost:
$120
- - - - - - - - $1,200 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,200
-
lb
-
-
$
-
-
$
-
-
$
14: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$2,520
Cost:
$120
- - - - - - - - $2,520 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,520
-
lb
-
-
$
-
-
$
-
-
$
15: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$16,728
Cost:
$120,000
- - - - - - - - $16,728 627,200 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$16,728
627,200
lb
-
-
$
-
-
$
-
-
$
16: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$408,564
Cost:
$500,000
- - - - - - - - - - $267,332 - $141,232 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$267,332
-
$
$141,232
-
$
-
-
$
17: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$75,299
Cost:
$142,000
- - - - - - - - - - - - - - $75,299 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$75,299
-
$
18: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$50,000
Cost:
$240,200
- - - - - - - - - - - - - - $50,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$50,000
-
$
19: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$3,000
Cost:
$21,270
- - - - - - - - - - - - - - $3,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$3,000
-
$
TOTAL RECOMMENDED Savings:
$724,126
Cost:
$1,325,762
$36,485 669,108 $12,834 959 $80,469 - $5,467 1,523 $52,008 627,200 $267,332 - $141,232 - $128,299 - $36,485
669,108
kWh
$12,834
959
kW-months/year
$80,469
-
$
$5,467
1,523
MMBtu
$52,008
627,200
lb
$267,332
-
$
$141,232
-
$
$128,299
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost