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IAC Assessment: SF0164
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IAC Assessment: SF0164
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IAC Center San Francisco State University
Assessment Year 1999
Principal Product Packaging Foam
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $5,000,000-$10,000,000
# of Employees 55
Plant Area (Sq.Ft.) 90,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $150,578 2,589,390 kWh $0.06
Electricity Demand $73,592 5,866 kW-months/year $12.55
Natural Gas $215,420 64,487 MMBtu $3.34
TOTAL ENERGY COSTS $453,306
RECOMMENDED SAVINGS* $44,275 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,886
Cost:
$1,618
$4,886 84,115 - - - - - - - - $4,886
84,115
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$278
Cost:
$125
- - - - $278 83 - - - - -
-
kWh
-
-
kW-months/year
$278
83
MMBtu
-
-
Tgal
-
-
lb
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,460
Cost:
$896
$1,020 17,585 $440 36 - - - - - - $1,020
17,585
kWh
$440
36
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,384
Cost:
$981
$967 16,706 $417 33 - - - - - - $967
16,706
kWh
$417
33
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$6,137
Cost:
$4,800
$4,292 73,857 $1,845 147 - - - - - - $4,292
73,857
kWh
$1,845
147
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,717
Cost:
$2,424
$1,169 20,223 $548 44 - - - - - - $1,169
20,223
kWh
$548
44
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,244
Cost:
$4,080
$805 13,775 $439 35 - - - - - - $805
13,775
kWh
$439
35
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
08: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$1,899
Cost:
$6,500
$1,146 19,637 $753 60 - - - - - - $1,146
19,637
kWh
$753
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
09: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$631
Cost:
$2,500
- - - - $631 189 - - - - -
-
kWh
-
-
kW-months/year
$631
189
MMBtu
-
-
Tgal
-
-
lb
10: 3.5314 USE IN-PROCESS RECYCLING WHENEVER POSSIBLE Savings:
$2,233
Cost:
-
- - - - - - - - $2,233 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,233
-
lb
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$6,780
Cost:
$8,175
- - - - - - - - $6,780 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$6,780
-
lb
12: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$994
Cost:
$371
$(-128) (-1,465) - - - - $1,122 249,600 - - $(-128)
(-1,465)
kWh
-
-
kW-months/year
-
-
MMBtu
$1,122
249,600
Tgal
-
-
lb
13: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$14,632
Cost:
$53,728
$10,234 527,550 $4,398 350 - - - - - - $10,234
527,550
kWh
$4,398
350
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
TOTAL RECOMMENDED Savings:
$44,275
Cost:
$86,198
$24,391 771,983 $8,840 705 $909 272 $1,122 249,600 $9,013 - $24,391
771,983
kWh
$8,840
705
kW-months/year
$909
272
MMBtu
$1,122
249,600
Tgal
$9,013
-
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz)