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IAC Assessment: SF0169
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IAC Center San Francisco State University
Assessment Year 1999
Principal Product Extrusion Blow Molding Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 110,000
Annual Production 6,300,000 Pounds
Production Hrs. Annual 8,568
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $314,449 5,896,835 kWh $0.05
Electricity Demand $146,984 10,818 kW-months/year $13.59
TOTAL ENERGY COSTS $475,854
RECOMMENDED SAVINGS* $198,634 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $105,900
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Increase in Production
$ kWh $ kW-months/year $ lb $ $ $ %
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$5,749
Cost:
$1,874
$5,749 107,855 - - - - - - - - $5,749
107,855
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
%
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,009
Cost:
$2,657
$1,480 27,843 $529 39 - - - - - - $1,480
27,843
kWh
$529
39
kW-months/year
-
-
lb
-
-
$
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,319
Cost:
$2,085
$972 18,171 $347 26 - - - - - - $972
18,171
kWh
$347
26
kW-months/year
-
-
lb
-
-
$
-
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,319
Cost:
$21,700
$7,604 142,732 $2,715 212 - - - - - - $7,604
142,732
kWh
$2,715
212
kW-months/year
-
-
lb
-
-
$
-
-
%
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,299
Cost:
$22,605
$7,309 137,163 $2,990 220 - - - - - - $7,309
137,163
kWh
$2,990
220
kW-months/year
-
-
lb
-
-
$
-
-
%
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$32,535
Cost:
$105,940
$23,974 449,883 $8,561 630 - - - - - - $23,974
449,883
kWh
$8,561
630
kW-months/year
-
-
lb
-
-
$
-
-
%
07: 2.7145 INSTALL SKYLIGHTS Savings:
$5,224
Cost:
$19,968
$5,224 97,890 - - - - - - - - $5,224
97,890
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
%
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$791
Cost:
$2,991
$791 14,947 - - - - - - - - $791
14,947
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
%
09: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$7,080
Cost:
$250
- - - - $7,080 - - - - - -
-
kWh
-
-
kW-months/year
$7,080
-
lb
-
-
$
-
-
%
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$861
Cost:
$250
- - - - $861 - - - - - -
-
kWh
-
-
kW-months/year
$861
-
lb
-
-
$
-
-
%
11: 2.2696 USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS Savings:
$55,556
Cost:
$17,250
- - - - - - - - $55,556 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$55,556
-
%
12: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$66,892
Cost:
$165,000
- - - - - - $66,892 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$66,892
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$198,634
Cost:
$362,570
$53,103 996,484 $15,142 1,127 $7,941 - $66,892 - $55,556 - $53,103
996,484
kWh
$15,142
1,127
kW-months/year
$7,941
-
lb
$66,892
-
$
$55,556
-
%
TOTAL IMPLEMENTED Savings:
$105,900
Cost:
$133,297
$32,966 618,699 $9,437 695 $7,941 - - - $55,556 - $32,966
618,699
kWh
$9,437
695
kW-months/year
$7,941
-
lb
-
-
$
$55,556
-
%
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ %
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Increase in Production