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IAC Assessment: SF0185
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IAC Assessment: SF0185
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IAC Center San Francisco State University
Assessment Year 2000
Principal Product Transformers
NAICS n/a
SIC 3612 - Transformers, Except Electronic
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 135,000
Annual Production 80 Pieces
Production Hrs. Annual 4,420
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $148,905 2,589,818 kWh $0.06
Electricity Demand $98,443 10,866 kW-months/year $9.06
Natural Gas $25,050 4,278 MMBtu $5.86
TOTAL ENERGY COSTS $108,627
RECOMMENDED SAVINGS* $81,703 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,056
#|Description Savings
Cost
Status Electricity Usage Solid Waste (non-haz) Administrative Changes Electricity Usage Solid Waste (non-haz) Administrative Changes
$ kWh $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,221
Cost:
-
$1,221 21,093 - - - - $1,221
21,093
kWh
-
-
lb
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,327
Cost:
$2,998
$1,327 22,922 - - - - $1,327
22,922
kWh
-
-
lb
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,017
Cost:
$14,420
$4,017 69,381 - - - - $4,017
69,381
kWh
-
-
lb
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,208
Cost:
$4,500
$1,208 20,861 - - - - $1,208
20,861
kWh
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$488
Cost:
$2,166
$488 8,450 - - - - $488
8,450
kWh
-
-
lb
-
-
$
06: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$1,818
Cost:
-
- - $1,818 - - - -
-
kWh
$1,818
-
lb
-
-
$
07: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$848
Cost:
-
- - $848 - - - -
-
kWh
$848
-
lb
-
-
$
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$15,600
Cost:
$89,000
- - $15,600 - - - -
-
kWh
$15,600
-
lb
-
-
$
09: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$27,526
Cost:
$28,000
$27,526 475,200 - - - - $27,526
475,200
kWh
-
-
lb
-
-
$
10: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$27,650
Cost:
$130,000
- - - - $27,650 - -
-
kWh
-
-
lb
$27,650
-
$
TOTAL RECOMMENDED Savings:
$81,703
Cost:
$271,084
$35,787 617,907 $18,266 - $27,650 - $35,787
617,907
kWh
$18,266
-
lb
$27,650
-
$
TOTAL IMPLEMENTED Savings:
$7,056
Cost:
$14,420
$5,238 90,474 $1,818 - - - $5,238
90,474
kWh
$1,818
-
lb
-
-
$
Savings
Cost
$ kWh $ lb $ $
Electricity Usage Solid Waste (non-haz) Administrative Changes Electricity Usage Solid Waste (non-haz) Administrative Changes