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IAC Assessment: SF0259
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IAC Assessment: SF0259
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IAC Center San Francisco State University
Assessment Year 2003
Principal Product Water Valves
NAICS 221310 - Water Supply and Irrigation Systems
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 60,000
Annual Production 14,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $758,286 7,061,881 kWh $0.11
Electricity Demand $208,755 16,890 kW-months/year $12.36
Natural Gas $4,911 669 MMBtu $7.34
TOTAL ENERGY COSTS $971,952
RECOMMENDED SAVINGS* $324,993 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $189,068
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,760
Cost:
$300
$3,833 35,921 $927 71 - - - - - - $3,833
35,921
kWh
$927
71
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$731
Cost:
$100
$590 5,467 $141 11 - - - - - - $590
5,467
kWh
$141
11
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$14,715
Cost:
$5,241
$11,969 112,706 $2,746 225 - - - - - - $11,969
112,706
kWh
$2,746
225
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,493
Cost:
$8,340
$7,493 70,599 - - - - - - - - $7,493
70,599
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
05: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$4,415
Cost:
$3,108
$2,892 27,000 $678 54 - - $845 (-115) - - $2,892
27,000
kWh
$678
54
kW-months/year
-
-
$
$845
(-115)
MMBtu
-
-
lb
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,834
Cost:
$23,076
$11,253 105,958 $2,581 212 - - - - - - $11,253
105,958
kWh
$2,581
212
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$173,236
Cost:
$360,625
$140,850 1,323,124 $32,386 2,646 - - - - - - $140,850
1,323,124
kWh
$32,386
2,646
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,606
Cost:
$9,060
$3,472 33,070 $1,134 95 - - - - - - $3,472
33,070
kWh
$1,134
95
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
09: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$850
Cost:
$2,280
$695 6,264 $155 19 - - - - - - $695
6,264
kWh
$155
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,735
Cost:
$23,266
$4,569 42,984 $1,166 96 - - - - - - $4,569
42,984
kWh
$1,166
96
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$7,000
Cost:
$16,250
- - - - - - - - $7,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$7,000
-
lb
12: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,154
Cost:
$11,258
- - - - $5,154 - - - - - -
-
kWh
-
-
kW-months/year
$5,154
-
$
-
-
MMBtu
-
-
lb
13: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$82,464
Cost:
$264,000
- - - - $82,464 - - - - - -
-
kWh
-
-
kW-months/year
$82,464
-
$
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$324,993
Cost:
$726,904
$187,616 1,763,093 $41,914 3,429 $87,618 - $845 (-115) $7,000 - $187,616
1,763,093
kWh
$41,914
3,429
kW-months/year
$87,618
-
$
$845
(-115)
MMBtu
$7,000
-
lb
TOTAL IMPLEMENTED Savings:
$189,068
Cost:
$393,351
$153,314 1,440,566 $35,754 2,919 - - - - - - $153,314
1,440,566
kWh
$35,754
2,919
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)