IAC logo
IAC Assessment: SF0267
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SF0267
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Francisco State University
Assessment Year 2003
Principal Product Plastic Parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 86,000
Annual Production 175,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,064,070 12,642,094 kWh $0.08
Electricity Demand $272,094 24,928 kW-months/year $10.92
Natural Gas $6,782 818 MMBtu $8.29
TOTAL ENERGY COSTS $1,490,486
RECOMMENDED SAVINGS* $184,047 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $82,278
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)
$ kWh $ kW-months/year $ lb
01: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$7,672
Cost:
-
$6,471 76,877 $1,201 110 - - $6,471
76,877
kWh
$1,201
110
kW-months/year
-
-
lb
02: 3.7312 IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS Savings:
$2,510
Cost:
-
$2,510 29,816 - - - - $2,510
29,816
kWh
-
-
kW-months/year
-
-
lb
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$12,968
Cost:
$3,164
$10,940 129,971 $2,028 186 - - $10,940
129,971
kWh
$2,028
186
kW-months/year
-
-
lb
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,638
Cost:
$877
$1,390 16,511 $248 23 - - $1,390
16,511
kWh
$248
23
kW-months/year
-
-
lb
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,641
Cost:
$10,047
$11,508 136,721 $2,133 195 - - $11,508
136,721
kWh
$2,133
195
kW-months/year
-
-
lb
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$39,106
Cost:
-
$32,991 391,978 $6,115 560 - - $32,991
391,978
kWh
$6,115
560
kW-months/year
-
-
lb
07: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$3,821
Cost:
$3,895
$3,224 38,304 $597 55 - - $3,224
38,304
kWh
$597
55
kW-months/year
-
-
lb
08: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$51,465
Cost:
$60,181
$34,441 409,185 $17,024 1,559 - - $34,441
409,185
kWh
$17,024
1,559
kW-months/year
-
-
lb
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,206
Cost:
$3,741
$1,860 22,100 $346 32 - - $1,860
22,100
kWh
$346
32
kW-months/year
-
-
lb
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,536
Cost:
$38,576
$10,579 125,686 $1,957 179 - - $10,579
125,686
kWh
$1,957
179
kW-months/year
-
-
lb
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,587
Cost:
$34,108
$7,244 86,067 $1,343 123 - - $7,244
86,067
kWh
$1,343
123
kW-months/year
-
-
lb
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,463
Cost:
$14,493
$2,915 34,637 $548 50 - - $2,915
34,637
kWh
$548
50
kW-months/year
-
-
lb
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$934
Cost:
$4,585
$586 6,959 $348 32 - - $586
6,959
kWh
$348
32
kW-months/year
-
-
lb
14: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$3,500
Cost:
-
- - - - $3,500 - -
-
kWh
-
-
kW-months/year
$3,500
-
lb
15: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$15,500
Cost:
$9,900
- - - - $15,500 - -
-
kWh
-
-
kW-months/year
$15,500
-
lb
16: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,500
Cost:
$18,000
- - - - $4,500 - -
-
kWh
-
-
kW-months/year
$4,500
-
lb
TOTAL RECOMMENDED Savings:
$184,047
Cost:
$201,567
$126,659 1,504,812 $33,888 3,104 $23,500 - $126,659
1,504,812
kWh
$33,888
3,104
kW-months/year
$23,500
-
lb
TOTAL IMPLEMENTED Savings:
$82,278
Cost:
$50,029
$49,971 593,712 $8,807 807 $23,500 - $49,971
593,712
kWh
$8,807
807
kW-months/year
$23,500
-
lb
Savings
Cost
$ kWh $ kW-months/year $ lb
Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)