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IAC Assessment: SF0277
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IAC Assessment: SF0277
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IAC Center San Francisco State University
Assessment Year 2004
Principal Product Technical Ceramics
NAICS 327110 - Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3264 - Porcelain Electrical Supplies
Sales $10,000,000-$50,000,000
# of Employees 139
Plant Area (Sq.Ft.) 270,000
Annual Production 0 Pieces
Production Hrs. Annual 8,736
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $925,820 9,192,745 kWh $0.10
Electricity Demand $221,776 20,806 kW-months/year $10.66
Natural Gas $441,725 60,324 MMBtu $7.32
TOTAL ENERGY COSTS $1,624,885
RECOMMENDED SAVINGS* $155,939 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $61,775
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$38,710
Cost:
-
$38,710 384,412 - - - - - - $38,710
384,412
kWh
-
-
kW-months/year
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,221
Cost:
-
$9,221 91,562 - - - - - - $9,221
91,562
kWh
-
-
kW-months/year
-
-
lb
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,460
Cost:
$720
$2,460 24,436 - - - - - - $2,460
24,436
kWh
-
-
kW-months/year
-
-
lb
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$954
Cost:
$240
$954 9,472 - - - - - - $954
9,472
kWh
-
-
kW-months/year
-
-
lb
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$784
Cost:
$240
$784 7,792 - - - - - - $784
7,792
kWh
-
-
kW-months/year
-
-
lb
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$16,226
Cost:
$5,882
$14,168 140,698 $2,058 193 - - - - $14,168
140,698
kWh
$2,058
193
kW-months/year
-
-
lb
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,431
Cost:
$16,011
$13,431 133,378 - - - - - - $13,431
133,378
kWh
-
-
kW-months/year
-
-
lb
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,600
Cost:
$13,520
$8,470 84,115 $2,130 200 - - - - $8,470
84,115
kWh
$2,130
200
kW-months/year
-
-
lb
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,907
Cost:
$3,072
$1,454 14,439 $453 42 - - - - $1,454
14,439
kWh
$453
42
kW-months/year
-
-
lb
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,365
Cost:
$41,948
$15,680 155,709 $5,685 641 - - - - $15,680
155,709
kWh
$5,685
641
kW-months/year
-
-
lb
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,871
Cost:
$29,053
$9,869 98,001 $1,002 94 - - - - $9,869
98,001
kWh
$1,002
94
kW-months/year
-
-
lb
-
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,600
Cost:
$32,344
$5,401 53,633 $2,199 206 - - - - $5,401
53,633
kWh
$2,199
206
kW-months/year
-
-
lb
-
-
$
13: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,568
Cost:
$18,000
- - - - $5,568 - - - -
-
kWh
-
-
kW-months/year
$5,568
-
lb
-
-
$
14: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$7,239
Cost:
-
- - - - - - $7,239 - -
-
kWh
-
-
kW-months/year
-
-
lb
$7,239
-
$
15: 4.632 CHANGE OPERATING CONDITIONS Savings:
$5,549
Cost:
-
- - $3,184 - - - $2,365 - -
-
kWh
$3,184
-
kW-months/year
-
-
lb
$2,365
-
$
16: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,454
Cost:
$5,667
$3,454 - - - - - - - $3,454
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$155,939
Cost:
$166,697
$124,056 1,197,647 $16,711 1,376 $5,568 - $9,604 - $124,056
1,197,647
kWh
$16,711
1,376
kW-months/year
$5,568
-
lb
$9,604
-
$
TOTAL IMPLEMENTED Savings:
$61,775
Cost:
$14,480
$59,645 592,317 $2,130 200 - - - - $59,645
592,317
kWh
$2,130
200
kW-months/year
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost