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IAC Assessment: SF0289
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IAC Assessment: SF0289
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IAC Center San Francisco State University
Assessment Year 2004
Principal Product Heat Treated and Brazed Parts
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 21
Plant Area (Sq.Ft.) 18,000
Annual Production 500,000 Pieces
Production Hrs. Annual 6,648
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $113,476 1,157,280 kWh $0.10
Electricity Demand $54,601 5,408 kW-months/year $10.10
Natural Gas $78,794 9,724 MMBtu $8.10
TOTAL ENERGY COSTS $249,346
RECOMMENDED SAVINGS* $30,000 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,503
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$2,527
Cost:
$2,527
$2,527 22,068 - - - - $2,527
22,068
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$956
Cost:
$180
$816 8,325 $140 14 - - $816
8,325
kWh
$140
14
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,280
Cost:
$1,280
$1,126 11,482 $154 15 - - $1,126
11,482
kWh
$154
15
kW-months/year
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$864
Cost:
$1,183
$729 7,434 $135 13 - - $729
7,434
kWh
$135
13
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,525
Cost:
$12,060
$7,188 73,311 $1,337 132 - - $7,188
73,311
kWh
$1,337
132
kW-months/year
-
-
MMBtu
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$270
Cost:
$885
$228 2,347 $42 4 - - $228
2,347
kWh
$42
4
kW-months/year
-
-
MMBtu
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,506
Cost:
$6,000
$3,916 39,936 $970 96 $(-1,380) (-170) $3,916
39,936
kWh
$970
96
kW-months/year
$(-1,380)
(-170)
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,750
Cost:
$6,748
$3,195 32,582 $555 55 - - $3,195
32,582
kWh
$555
55
kW-months/year
-
-
MMBtu
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$449
Cost:
$960
$379 3,864 $70 7 - - $379
3,864
kWh
$70
7
kW-months/year
-
-
MMBtu
10: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$7,873
Cost:
$100
$7,873 - - - - - $7,873
-
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$30,000
Cost:
$31,923
$27,977 201,349 $3,403 337 $(-1,380) (-170) $27,977
201,349
kWh
$3,403
337
kW-months/year
$(-1,380)
(-170)
MMBtu
TOTAL IMPLEMENTED Savings:
$7,503
Cost:
$10,340
$6,766 65,322 $737 73 - - $6,766
65,322
kWh
$737
73
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas