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IAC Assessment: SF0312
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IAC Center San Francisco State University
Assessment Year 2005
Principal Product Aluminum die casting
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 60,000
Annual Production 500 Tons
Production Hrs. Annual 4,179
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $252,458 2,616,600 kWh $0.10
Electricity Demand $118,780 8,697 kW-months/year $13.66
Natural Gas $25,321 2,598 MMBtu $9.75
TOTAL ENERGY COSTS $402,878
RECOMMENDED SAVINGS* $94,386 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,618
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,830
Cost:
-
$1,830 19,117 - - - - $1,830
19,117
kWh
-
-
kW-months/year
-
-
$
02: 2.2514 COVER OPEN TANKS Savings:
$1,722
Cost:
-
$1,722 17,989 - - - - $1,722
17,989
kWh
-
-
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$162
Cost:
-
$162 5,463 - - - - $162
5,463
kWh
-
-
kW-months/year
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,723
Cost:
$3,300
$6,723 70,243 - - - - $6,723
70,243
kWh
-
-
kW-months/year
-
-
$
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$32,859
Cost:
$25,300
- - - - $32,859 - -
-
kWh
-
-
kW-months/year
$32,859
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$5,516
Cost:
$5,358
$3,780 39,500 $1,736 123 - - $3,780
39,500
kWh
$1,736
123
kW-months/year
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,807
Cost:
$3,279
$3,211 33,549 $596 42 - - $3,211
33,549
kWh
$596
42
kW-months/year
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,086
Cost:
$3,379
$1,322 13,809 $764 54 - - $1,322
13,809
kWh
$764
54
kW-months/year
-
-
$
09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,715
Cost:
$2,450
$2,257 23,587 $458 108 - - $2,257
23,587
kWh
$458
108
kW-months/year
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,518
Cost:
$17,604
$4,519 47,217 $1,999 141 - - $4,519
47,217
kWh
$1,999
141
kW-months/year
-
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,972
Cost:
$4,622
$3,468 36,242 $1,504 106 - - $3,468
36,242
kWh
$1,504
106
kW-months/year
-
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$22,062
Cost:
$101,583
$15,487 161,824 $6,575 465 - - $15,487
161,824
kWh
$6,575
465
kW-months/year
-
-
$
13: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,414
Cost:
$27,090
$2,397 25,039 $1,017 72 - - $2,397
25,039
kWh
$1,017
72
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$94,386
Cost:
$193,965
$46,878 493,579 $14,649 1,111 $32,859 - $46,878
493,579
kWh
$14,649
1,111
kW-months/year
$32,859
-
$
TOTAL IMPLEMENTED Savings:
$18,618
Cost:
$49,316
$14,098 151,067 $4,520 319 - - $14,098
151,067
kWh
$4,520
319
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees